LIGHT SERVICE DEVICESBREAKING STRENGTH FOR COUPLINGS AND BALLS
Trailer Classification | Trailer Couplings Designation | Minimum BallDiameter-Inches(Where Ball-Typehitch is used) | Minimum Breaking Point Requirements | Pounds |
Class 1 (2,000 lbs. or less MGTW) | No. 1 | 1-7/8 | Longitudinal tension: | 6,000 |
Longitudinal Compression: | 6,000 | |||
Transverse thrust: | 2,000 | |||
Vertical tension | 2,500 | |||
Vertical compression: | 2,500 | |||
Class 2 (2,001 thru 3,500 lbs. MGTW) | No. 2 | 2 | Longitudinal tension: | 10,500 |
Longitudinal compression: | 10,500 | |||
Transverse thrust: | 3,000 | |||
Vertical tension: | 4,500 | |||
Vertical compression: | 4,500 | |||
Class 3 (3,501 thru 5,000 [thru 10,000] lbs. MGTW) | No. 3 | 2 | Longitudinal tension: | 15,000 |
Longitudinal compression: | 15,000 | |||
Transverse thrust: | 4,000 | |||
Vertical tension: | 7,000 | |||
Vertical compression: | 7,000 | |||
Class 4 ([5,000] 5,001 thru 10,000 lbs. MGTW) | No. 4 | Ball & Bolt shall be of such size and strength as to conform to the minimum breaking strength requirements of the mating coupling required for the specific load of Class 4 trailer. | Longitudinal tension: MGTW x 3 Longitudinal compression: MGTW x 3 Transverse thrust: MGTW x 1 Vertical tension: MGTW x 1.3 Vertical compression: MGTW x 1.4 |
Figure 1.-TYPICAL COUPLER AND BALL TEST FIXTURE ARRANGEMENT
HITCH TEST FORCES*
STEP | WEIGHT CARRYING HITCH | WEIGHT DISTRIBUTING HITCH | |
Force | Direction | Force | Direction |
1. V= .47R + 480 | Downward | V = .045R + 1650 | Downward |
L = .47R + 480 | Compressive | M = 51,000 | See Figure 2 |
2. L = .23R + 1530 | Tensile | L = .067R + 2070 | Tensile |
V = .15R | Downward | V = .15R | Downward |
3. L = .23R + 1530 | Compressive | L = .067R + 2070 | Compressive |
V = .15R | Downward | V = .15R | Downward |
4. T = .20R + 500 | Leftward | T = .20R + 500 | Leftward |
5. T = .20R + 500 | Rightward | T = .20R + 500 | Rightward |
6. Not applicable | Not applicable | M = 93.2X + 21000 | See Figure 2 |
V = .15R | Downward |
V = Vertical Force (lbs.)
L = Longitudinal Force (lbs.)
T = Transverse Force (lbs.)
M = Spring Bar Moment (inch-lbs.)
R = Hitch Rating in Terms of MGTW (lbs.) (Maximum Gross Trailer Weight)
X = Hitch Rating for Maximum Vertical Load on Hitch (lbs.) (Tongue Weight)
Figure 2
* Footnotes to Table 2 and Figure 2.
All forces in steps (1) through (6) are to be applied along an axis which intersects the center of the ball. All forces are to be applied with an onset rate of not more than 150 pounds per second, and maintained at the maximum specified force level for at least 5 seconds.
MAXIMUM RECOMMENDED TONGUE WEIGHTS BY TRAILER CLASSIFICATION FOR TRAILER DESIGN
Class Trailer | Maximum Gross Trailer Weight(MGTW, lb.) | Maximum StaticTongue Loads, Lb. | RecommendedType of Hitch |
1 | Up to 2000 | 200 | Weight carrying hitch |
300 | Weight distributing hitch | ||
2 | 2000 to 3500 | 300 | Weight carrying hitch |
500 | Weight distributing hitch | ||
3 | 3500 to 5000 | 15% MGTW* | Weight distributing hitch |
4 | 5000 to 10,000 | 15% MGTW* | Weight distributing hitch |
*Maximum Gross Trailer Weight
LIGHT SERVICE DEVICES-MINIMUM STRENGTHS OF SAFETY CHAINS AND ATTACHING MEANS*
TrailerClassification | Minimum Longitudinal Load, Tension, Pounds (See Figures 2 and 3) | |
Each Safety Chain | Each of Two ChainAttaching Means | |
Class 1 | 2,000 | 2,000 |
Class 2 | 3,500 | 3,500 |
Class 3 | 5,000 | 5,000 |
Class 4** | MGTW | MGTW |
* Load shown shall be applied in the same manner as would prevail if the trailer were being towed by the safety chain in a straight ahead direction. Safety chain, when formed, fastened, or rigged as on the vehicles, shall withstand load shown without breaking. Local marking, denting, or gouging of the chain attaching means at the points of safety chain contact is not considered excessive distortion. The intent is that the chain attaching means shall have sufficient strength to break the safety chain consistently.
** "MGTW" means the maximum gross trailer weight, pounds, which is to be towed.
Figures 3 & 4. TYPICAL SAFETY CHAIN INSTALLATION
Md. Code Regs. 11.13.08.10