B.Quality control criteria for bacteriology1. Scope This Section applies to laboratories performing tests under the bacteriological test category unless otherwise indicated. All requirements in this Section must be incorporated into the laboratory's procedures unless otherwise directed by the approved method. The QC requirements specified by the laboratory's SOPs must be followed. All QC measures must be assessed and evaluated on an ongoing basis and QC acceptance criteria must be used to determine the validity of the data.2. Sterility and Autofluorescence Checks a. Each lot of pre-prepared, ready-to-use media, including chromofluorogenic reagent and each lot of media prepared in the laboratory must be checked for sterility. Chromofluorogenic media must also be checked for autofluorescence. The media check must be run using a container and water that has passed a sterility check. The analysis must be done before first use of each lot of media.b. For filtration technique: (i) A laboratory must conduct one beginning and one ending sterility check for each filtration unit used in a filtration series. The filtration series may include single or multiple filtration units that have been sterilized before beginning the series.(ii) For pre-sterilized, single-use funnels purchased, a sterility check must be performed on one funnel per lot before use.(iii) The filtration series is considered ended when more than 30 minutes elapse between successive filtrations.(iv) During a filtration series, filter funnels must be rinsed with three 20 to 30 milliliter portions of sterile rinse water after each sample filtration.(v) Laboratories must insert a sterility blank after every ten samples per filtration unit or sanitize filtration units by ultraviolet light after each sample filtration.c. For pour-plate technique, a sterility check of the media must be made by pouring, at a minimum, one uninoculated plate for each lot of pre-prepared, ready-to-use media and one for each lot of media prepared in the laboratory.d. Sterility checks on sample containers and Quanti-Trays® must be performed on at least one container for each lot of purchased, pre-sterilized containers. For containers sterilized in the laboratory, a sterility check must be performed on one container per sterilized batch, using nonselective growth media. Sample containers used for chromofluorogenic methods must also be checked for autofluorescence. The analysis must be done before first use.e. A sterility check must be performed on each batch of dilution water prepared in the laboratory and on each batch of pre-prepared, ready-to-use dilution water using nonselective growth media. The analysis must be done before first use.f. At least one filter from each new lot of membrane filters must be checked for sterility by filtering 20 to 30 milliliters of sterile dilution water through the filter and testing for growth. The analysis must be done before first use.3. Positive controls Each pre-prepared, ready-to-use lot of media, including chromofluorogenic reagent, and each lot of media prepared in the laboratory must be tested with at least one pure culture of a microorganism known to elicit a positive reaction. This must be done before first use of each lot of media.
4. Negative controls Each pre-prepared, ready-to-use lot of selective media, including chromofluorogenic reagent and each lot of selective media prepared in the laboratory must be analyzed with one or more known negative culture controls (e.g., non-target microorganisms) that should not grow on the test media, as appropriate to the method. This analysis must be done before first use of each lot of media.
5. Test variability For test methods that specify colony counts, such as methods using membrane filters or plated media, duplicate counts must be performed and documented monthly on at least one positive sample for each month that the test is performed. With respect to this test for variability, if the laboratory has two or more analysts, each analyst must count typical colonies on the same plate and counts must be within a ten-percent difference between analysts to be acceptable. In a laboratory with only one bacteriology analyst, the same plate must be counted twice by the analyst, with no more than a five-percent difference between the counts.
6. Method evaluation A laboratory must demonstrate proficiency with the test method before first use, by comparison to a method already approved for use in the laboratory, by analyzing a minimum of ten spiked samples with a matrix representative of those normally submitted to the laboratory or by analyzing and passing one proficiency test series provided by an approved proficiency sample provider. The laboratory must maintain documentation of the proficiency demonstration, as long as the method is in use and for at least five years after the date of last use.
7. Test performance To ensure that analytical results are accurate, those laboratories using commercially prepared media with manufacturer shelf-lives of greater than 90 days must run positive and negative controls each quarter, in addition to running these controls and sterility checks on each new lot of media.
8. Quality of standards, reagents and media a. Culture media may be prepared from commercial dehydrated powders or may be purchased ready-to-use, unless otherwise indicated in the approved method. Media may be prepared by the laboratory from basic ingredients when commercial media are not available or when it can be demonstrated that commercial media do not provide adequate results. Media prepared by the laboratory from basic ingredients must be tested for performance, such as for selectivity, sensitivity, sterility, growth promotion and growth inhibition, before first use. Detailed testing criteria information must be defined in the laboratory's SOPs manual or QA manual.b. Reagents, commercial dehydrated powders and media must be used within the shelf life of the product. The specifications of the reagent, powder or media must be documented according to the laboratory's QA manual.c. Distilled, deionized or reverse-osmosis produced water that is free from bactericidal and inhibitory substances must be used in the preparation of media, solutions and buffers. The quality of the water must meet the requirements as listed in Section 8.d. Media, solutions and reagents must be prepared, used and stored according to a documented procedure following the manufacturer's instructions or the test method. Documentation for media prepared in the laboratory must include the: (ii) Preparer's initials;(iii) Type and amount of media prepared;(iv) Manufacturer and lot number;(v) Final pH of the media after sterilization; ande. Documentation for media purchased pre-prepared and ready-to-use must include the:(iii) Type and amount of media received;(v) Expiration date of the media; and(vi) Verification of the pH of the liquid.9. Selectivity a. To ensure identity and traceability, reference cultures used for positive and negative controls must be obtained from a recognized national organization.b. Microorganisms may be single-use preparations or cultures maintained by documented procedures that demonstrate the continued purity and viability of the organism.c. Reference cultures may be revived, if freeze-dried or transferred from slants and sub-cultured once to provide reference stocks. The reference stocks must be preserved by a technique that maintains the characteristics of the strains. Reference stocks must be used to prepare working stocks for routine work. If reference stocks have been thawed, they must not be refrozen and reused.d. Working stocks must not be cultured sequentially more than five times and must not be sub-cultured to replace reference stocks.10. Temperature measuring devicesa. Temperature measuring devices such as liquid-in-glass thermometers, thermocouples and platinum resistance thermometers used in incubators, autoclaves and other equipment must be of the appropriate quality to meet specifications in the test method.b. The temperature measuring devices must be graduated in 0.5°C increments (or 0.2°C increments for tests which are incubated at 44.5°C) or less, except as noted for hot air ovens and refrigerators. These devices must be calibrated against thermometers from an accredited third party or a National Metrology Institute (e.g., NIST), traceable to the SI, International System of Units. All measurements must be recorded.11. Autoclaves a. The performance of each autoclave must be evaluated initially by establishing its functional properties and performance (e.g., heat distribution characteristics with respect to typical uses). Autoclaves must meet specified temperature tolerances. Pressure cookers must not be used for sterilization of growth media.b. Demonstration of sterilization temperature must be provided by use of a continuous temperature recording device or by use of a maximum registering thermometer with every cycle. Appropriate biological indicators must be used once per month to determine effective sterilization. Temperature-sensitive tape must be used with the contents of each autoclave run to indicate that the autoclave contents have been processed.c. Records of autoclave operations must be maintained for every cycle. Records must include: date, contents, maximum temperature reached, pressure, time in sterilization mode, total run time (which may be recorded as time in and time out) and operator's initials.d. Autoclave maintenance, either internally or by service contract, must be performed annually or must include a pressure check and calibration of the temperature device. Records of the maintenance must be maintained in equipment logs.e. The autoclave's mechanical timing device must be checked quarterly against a stopwatch and the actual time elapsed must be documented.12. Ultraviolet instrumentsa. Ultraviolet (UV) instruments used for sterilization must be tested quarterly for effectiveness with an appropriate UV light meter or by plate counts on agar spread plates.b. Bulbs must be replaced if output is less than 70 percent of original for light tests or if count reduction is less than 99 percent for a plate containing 200 to 300 organisms.13. Incubators, water baths and ovensa. The stability and uniformity of temperature distribution and the time required after test sample addition to reestablish equilibrium conditions in incubators and water baths must be documented. Calibration-corrected temperature of incubators and water baths must be documented twice daily, at least four hours apart, on each day of use.b. Ovens used for sterilization must be checked for sterilization effectiveness monthly with appropriate biological indicators. Records must be maintained for each cycle and include the date, cycle time, temperature, contents and analyst's initials.14. Labware, glassware and plasticwarea. A laboratory must have a documented procedure for washing labware, if applicable. Detergents designed for laboratory use must be used.b. Glassware must be made of borosilicate or other noncorrosive material, free of chips and cracks and must have readable measurement marks.c. Labware that is washed and reused must be tested for possible presence of residues that may inhibit or promote growth of microorganisms by performing the inhibitory residue test annually and each time the laboratory changes the lot of detergent or washing procedures.d. At a minimum, one piece of washed labware must be tested daily, each day of washing, for possible acid or alkaline residue. Labware must be tested with a suitable pH indicator (e.g., Bromothymol blue). Records of tests must be documented.15. Quanti-Tray® sealer When the Quanti-Tray® or Quanti-Tray® 2000 test is utilized, the sealer must be checked monthly by adding a dye (e.g., Bromocresol purple) to the water. If the dye is observed outside of the wells, maintenance must be performed, or another sealer utilized.