Godo Kaisha IP Bridge 1Download PDFPatent Trials and Appeals BoardDec 6, 2021IPR2020-01008 (P.T.A.B. Dec. 6, 2021) Copy Citation Trials@uspto.gov Paper 31 571-272-7822 Entered: December 6, 2021 UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD MICRON TECHNOLOGY, INC., Petitioner, v. GODO KAISHA IP BRIDGE 1, Patent Owner. IPR2020-01008 Patent 6,445,047 B1 Before JUSTIN T. ARBES, DAVID C. McKONE, and AMBER L. HAGY, Administrative Patent Judges. ARBES, Administrative Patent Judge. JUDGMENT Final Written Decision Determining All Challenged Claims Unpatentable 35 U.S.C. § 318(a) I. INTRODUCTION A. Background and Summary Petitioner Micron Technology, Inc. (“Petitioner”), filed a Petition (Paper 7, “Pet.”) requesting inter partes review of claims 1–4 of U.S. Patent No. 6,445,047 B1 (Ex. 1001, “the ’047 patent”) pursuant to 35 U.S.C. IPR2020-01008 Patent 6,445,047 B1 2 § 311(a). On December 7, 2020, we instituted an inter partes review as to all challenged claims on all grounds of unpatentability asserted in the Petition. Paper 10 (“Decision on Institution” or “Dec. on Inst.”). Patent Owner Godo Kaisha IP Bridge 1 (“Patent Owner”) subsequently filed a Patent Owner Response (Paper 15, “PO Resp.”), Petitioner filed a Reply (Paper 18, “Reply”), and Patent Owner filed a Sur-Reply (Paper 22, “Sur-Reply”). An oral hearing was held on September 15, 2021, and a transcript of the hearing is included in the record (Paper 30, “Tr.”). We have jurisdiction under 35 U.S.C. § 6. This Final Written Decision is issued pursuant to 35 U.S.C. § 318(a). For the reasons that follow, we determine that Petitioner has shown by a preponderance of the evidence that claims 1–4 are unpatentable. B. Related Matters The parties indicate that the ’047 patent is the subject of the following pending district court case: Godo Kaisha IP Bridge 1 v. Micron Technology, Inc., Case No. 20-cv-00178 (W.D. Tex.) (“the district court case”). See Pet. 5; Paper 5, 1. Petitioner also filed petitions challenging claims of other patents asserted in the district court case in Cases IPR2020-01007 and IPR2020-01009. C. The ’047 Patent The ’047 patent discloses a semiconductor device including two different surface-channel-type metal-oxide-semiconductor field-effect transistors (MOSFETs) with different threshold voltages. Ex. 1001, col. 1, ll. 5–10. According to the ’047 patent, “it is very important to form surface-channel-type MOSFETs of multiple types on a semiconductor chip” IPR2020-01008 Patent 6,445,047 B1 3 to enhance performance in a large-scale integration (LSI) system. Id. at col. 1, ll. 11–17. The ’047 patent states that it was known to use, in the same semiconductor device, MOSFETs in a “logic circuit block” that “enhance their driving power by lowering the threshold voltage and increasing the saturated current value” and MOSFETs in a “memory cell block” that “increase a data retention time by raising the threshold voltage value and minimizing the leakage current.” Id. at col. 1, ll. 18–27. Further, to form multiple types of surface-channel-type MOSFETs with different threshold voltages, it was known to “mak[e] the dopant concentrations in the channel regions different by implanting dopant ions at mutually different doses into the channel regions.” Id. at col. 1, ll. 47–52. Setting a higher implant dose for the memory cell block MOSFET results in a higher threshold voltage. Id. at col. 1, ll. 52–57. Also, as gate insulating films become thinner due to the need for miniaturization, the dopant concentration needed to realize a certain threshold voltage increases. Id. at col. 1, ll. 58–62. The ’047 patent discloses that “performance degrades . . . as the dopant concentration in the channel region gets higher” due to, for example, increased “leakage current flowing through the pn junction.” Id. at col. 1, l. 63–col. 2, l. 12. The ’047 patent seeks to solve these problems using a first-surface- channel-type MOSFET in a “logic circuit block” “with a threshold voltage of a relatively small absolute value” and a second-surface-channel-type MOSFET that “controls power to be supplied to the logic circuit block” “with a threshold voltage of a relatively large absolute value.” Id. at col. 2, ll. 20–24, 58–62. To increase the threshold voltage “without raising the dopant concentration,” the second-surface-channel-type MOSFET includes a gate electrode “formed out of a refractory metal film made of a refractory metal or a compound thereof” (e.g., titanium nitride, tungsten, molybdenum, IPR2020-01008 Patent 6,445,047 B1 4 tantalum). Id. at col. 2, ll. 28–48, col. 3, ll. 61–63, col. 6, ll. 46–51. The second-surface-channel-type MOSFET also has a thicker gate insulating film to “enhance its OFF-state leakage current characteristics” and improve storage ability. Id. at col. 3, ll. 4–16. Figures 4(a)–4(c) of the ’047 patent are reproduced below. Figures 4(a)–4(c) depict the later steps of a fabrication process for a semiconductor device with “a first [n-type metal-oxide-semiconductor (NMOS)] transistor . . . formed in a peripheral circuit region on the left side, while second NMOS transistors are formed in a memory cell region on the right side.” Id. at col. 6, ll. 60–67. The first-surface-channel-type NMOS transistor has first gate electrode 207A, which is “made of an n-type IPR2020-01008 Patent 6,445,047 B1 5 polysilicon film” and has “a threshold voltage with a relatively small absolute value,” formed on first gate insulating film 206A “with a relatively small thickness of 2.5 nm.” Id. at col. 8, ll. 15–20, 26–30. The second- surface-channel-type NMOS transistors each have second gate electrode 218, which is made of a refractory metal (tungsten) and has “a threshold voltage with a relatively large absolute value,” formed on second gate insulating film 206B “with a relatively large thickness of 5 nm.” Id. at col. 8, ll. 20–25, 30–35. P-type doped region 205 in the channel region of the second-surface-channel-type NMOS transistors has a “relatively low dopant concentration” as compared to p-type doped region 203 of the channel region of the first-surface-channel-type NMOS transistor, which has a “relatively high dopant concentration.” Id. at col. 7, ll. 6–22, col. 8, ll. 36–40. D. Illustrative Claim Challenged claim 1 of the ’047 patent is independent. Claims 2–4 depend from claim 1. Claim 1 recites: 1. A semiconductor device comprising: a first-surface-channel-type MOSFET with a first threshold voltage; and a second-surface-channel-type MOSFET with a second threshold voltage having an absolute value greater than an absolute value of said first threshold voltage, wherein the first-surface-channel-type MOSFET includes: a first gate insulating film formed on a semiconductor substrate; and a first gate electrode, which has been formed out of a poly-silicon film formed directly on the first gate insulating film, and IPR2020-01008 Patent 6,445,047 B1 6 wherein the second-surface-channel-type MOSFET includes: a second gate insulating film formed on the semiconductor substrate; and a second gate electrode, which has been formed out of a refractory metal film formed directly on the second gate insulating film, the refractory metal film being made of a refractory metal or a compound thereof. E. Evidence The pending grounds of unpatentability in the instant inter partes review are based on the following prior art: U.S. Patent No. 6,424,016 B1, filed May 23, 1997, issued July 23, 2002 (Ex. 1006, “Houston”); U.S. Patent No. 6,165,849, filed Dec. 4, 1998, issued Dec. 26, 2000 (Ex. 1007, “An”); and Fumihiko Yanagawa et al., A 1-µm Mo-Poly 64-kbit MOS RAM, IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. ED-27, NO. 8 (Aug. 1980) (Ex. 1004, “Yanagawa”).1 Petitioner filed a declaration from John C. Bravman, Ph.D. (Ex. 1003) with its Petition and a reply declaration from Dr. Bravman (Ex. 1042) with its Reply. Patent Owner filed a declaration from Kelin Kuhn, Ph.D. (Ex. 2004) with its Response. Also submitted as evidence are transcripts of the depositions of Dr. Bravman (Exs. 2043, 2048) and Dr. Kuhn (Ex. 1041). 1 When citing non-patent references filed by Petitioner, such as Yanagawa, we refer to the page numbers in the bottom-right corner added by Petitioner. See 37 C.F.R. § 42.63(d)(2). IPR2020-01008 Patent 6,445,047 B1 7 F. Asserted Grounds The instant inter partes review involves the following grounds of unpatentability: Claim(s) Challenged 35 U.S.C. § Reference(s)/Basis 1, 2, 4 102(b)2 Yanagawa 1, 2, 4 103(a) Yanagawa3 2 The Leahy-Smith America Invents Act, Pub. L. No. 112-29, 125 Stat. 284 (2011) (“AIA”), amended 35 U.S.C. §§ 102 and 103. Because the challenged claims of the ’047 patent have an effective filing date before the effective date of the applicable AIA amendments, we refer to the pre-AIA versions of 35 U.S.C. §§ 102 and 103. 3 Petitioner asserts for some of its obviousness grounds that the challenged claims would have been obvious over the cited references and the “knowledge” or “ordinary knowledge” of a person of ordinary skill in the art. See Pet. 9 n.3, 12, 47, 53, 59, 76. As explained in the Decision on Institution, we do not include the general knowledge of a person of ordinary skill in the art in listing the grounds themselves, recognizing that such knowledge is considered in every obviousness analysis. See Dec. on Inst. 7 n.5; 35 U.S.C. § 311(b) (inter partes review “only on the basis of prior art consisting of patents or printed publications”); Koninklijke Philips N.V. v. Google LLC, 948 F.3d 1330, 1337 (Fed. Cir. 2020) (“Although the prior art that can be considered in inter partes reviews is limited to patents and printed publications, it does not follow that we ignore the skilled artisan’s knowledge when determining whether it would have been obvious to modify the prior art. . . . Regardless of the tribunal, the inquiry into whether any ‘differences’ between the invention and the prior art would have rendered the invention obvious to a skilled artisan necessarily depends on such artisan’s knowledge.”); Randall Mfg. v. Rea, 733 F.3d 1355, 1362–63 (Fed. Cir. 2013) (“[T]he knowledge of [an ordinarily skilled] artisan is part of the store of public knowledge that must be consulted when considering whether a claimed invention would have been obvious.”); Dow Jones & Co. v. Ablaise Ltd., 606 F.3d 1338, 1349 (Fed. Cir. 2010) (“[The obviousness] analysis requires an assessment of the . . . ‘background knowledge possessed IPR2020-01008 Patent 6,445,047 B1 8 Claim(s) Challenged 35 U.S.C. § Reference(s)/Basis 3 103(a) Yanagawa, An4 1, 2, 4 103(a) Houston 3 103(a) Houston, An II. ANALYSIS A. Level of Ordinary Skill in the Art In determining the level of ordinary skill in the art for a challenged patent, we look to “1) the types of problems encountered in the art; 2) the prior art solutions to those problems; 3) the rapidity with which innovations are made; 4) the sophistication of the technology; and 5) the educational level of active workers in the field.” Ruiz v. A.B. Chance Co., 234 F.3d 654, 666–667 (Fed. Cir. 2000). “Not all such factors may be present in every case, and one or more of them may predominate.” Id. Petitioner states that it treats the ’047 patent as having an effective filing date of October 26, 1999, and argues that a person of ordinary skill in the art at that time would have had “a degree in electrical engineering, by a person having ordinary skill in the art.’” (citing KSR Int’l Co. v. Teleflex Inc., 550 U.S. 398, 401 (2007))). 4 Petitioner includes two sections of its Petition for this ground, asserting that claim 3 would have been obvious over Yanagawa, An, and the “knowledge of a [person of ordinary skill in the art],” relying on its previous arguments that Yanagawa anticipates parent claim 1, Pet. 47–53, and over Yanagawa and An, relying on its previous arguments that Yanagawa renders obvious parent claim 1, id. at 58–59. As explained in the Decision on Institution, we consider these to be a single asserted ground of obviousness based on Yanagawa and An, with alternative theories as to how the prior art teaches the limitations of parent claim 1. Dec. on Inst. 8 n.6. IPR2020-01008 Patent 6,445,047 B1 9 physics, materials science, or a similar discipline, along with [two] years of experience in the development, design, or implementation of semiconductor devices,” and would have been “aware of and generally knowledgeable about the structure and operation of [dynamic random-access memory (DRAM)].” Pet. 9, 29 (citing Ex. 1003 ¶¶ 34–37). Patent Owner does not address the level of ordinary skill in the art in its Response or Sur-Reply. Based on the full record developed during trial, including our review of the ’047 patent and the types of problems and solutions described in the ’047 patent and cited prior art, we agree with Petitioner’s assessment of the level of ordinary skill in the art and apply it for purposes of this Decision. B. Claim Interpretation We interpret the claims of the challenged patent using the same claim construction standard that would be used to construe the [claims] in a civil action under 35 U.S.C. 282(b), including construing the [claims] in accordance with the ordinary and customary meaning of such [claims] as understood by one of ordinary skill in the art and the prosecution history pertaining to the patent. 37 C.F.R. § 42.100(b) (2019). “In determining the meaning of [a] disputed claim limitation, we look principally to the intrinsic evidence of record, examining the claim language itself, the written description, and the prosecution history, if in evidence.” DePuy Spine, Inc. v. Medtronic Sofamor Danek, Inc., 469 F.3d 1005, 1014 (Fed. Cir. 2006). Claim terms are given their plain and ordinary meaning as would be understood by a person of ordinary skill in the art at the time of the invention and in the context of the entire patent disclosure. Phillips v. AWH Corp., 415 F.3d 1303, 1313 (Fed. Cir. 2005) (en banc). “There are only two exceptions to IPR2020-01008 Patent 6,445,047 B1 10 this general rule: 1) when a patentee sets out a definition and acts as his own lexicographer, or 2) when the patentee disavows the full scope of a claim term either in the specification or during prosecution.” Thorner v. Sony Comput. Entm’t Am. LLC, 669 F.3d 1362, 1365 (Fed. Cir. 2012). In its Petition, Petitioner proposed the following interpretation for the claim term “surface-channel-type MOSFET”: “a MOSFET (metal-oxide- semiconductor field-effect transistor) in which the channel forms near the top surface of the semiconductor substrate.” Pet. 15, 18–21. Petitioner also stated that the terms “logic circuit block” and “memory cell block” do not require express interpretation, but argued that certain structures fall “within [the] scope” of each term. Id. at 21–22. Patent Owner disagreed with Petitioner’s proposed interpretation of “surface-channel-type MOSFET” in its Preliminary Response, but did not propose an alternative interpretation. Paper 9, 12–22. Both parties argued that “surface-channel-type MOSFET” is a “known term of art.” See Pet. 19; Paper 9, 14. In the Decision on Institution, we preliminarily interpreted “surface-channel-type MOSFET” to mean “a MOSFET in which the channel forms at the surface of the semiconductor substrate, rather than slightly under the surface,” and concluded that no other claim terms required express interpretation. Dec. on Inst. 24–30. We found that the claims and written description of the ’047 patent do not define or otherwise shed light on what is meant by the term “surface-channel-type,” and based our interpretation primarily on the description of surface-channel and buried-channel MOSFETs in a textbook, John Y. Chen, CMOS Devices and Technology for VLSI (1990) (Ex. 1014, “Chen”), on which Petitioner relied for its analysis in the Petition. See Dec. on Inst. 26–30; Pet. 18–20. IPR2020-01008 Patent 6,445,047 B1 11 Subsequent to that Decision, the district court in the district court case construed “surface-channel-type MOSFET” to have its “[p]lain-and-ordinary meaning” and stated: “Note for the jury: The channel in a surface-channel- type MOSFET is immediately below the MOSFET gate oxide / insulator.” Ex. 3004, 2; see Ex. 2027, 61:19–66:10 (Petitioner arguing that the district court should adopt the Board’s preliminary interpretation “because it precisely tracks what all the parties agree is the proper meaning of the surface-channel transistor”). Patent Owner in its Response argues that Petitioner’s asserted grounds based on Yanagawa fail under either the interpretation Petitioner proposed in the Petition or the Board’s preliminary interpretation, but insists “Petitioner should be held to demonstrating unpatentability under the Board’s construction.” PO Resp. 18–19. Petitioner applies our preliminary interpretation. Reply 3 n.1, 11. The parties disagree as to whether Yanagawa discloses a “surface-channel-type MOSFET” under our preliminary interpretation and as to how Yanagawa should be analyzed to determine whether it discloses a “surface-channel-type MOSFET,” but do not otherwise dispute our preliminary interpretation or offer any different interpretation. See PO Resp. 16–55; Reply 3–20; Sur-Reply 1–23; Tr. 47:11–18 (Patent Owner arguing that our preliminary interpretation is “correct”); infra Section II.D.2.(b). Based on the full record developed during trial, we see no reason to deviate from the preliminary interpretation adopted in the Decision on Institution, and incorporate our previous analysis herein. See Dec. on Inst. 24–30. We also note that the district court’s note for the jury is generally consistent with our preliminary interpretation, but has a different focus. The district court’s note focuses on where the channel forms relative to the gate IPR2020-01008 Patent 6,445,047 B1 12 oxide/insulator (i.e., immediately “below” the gate oxide/insulator), whereas our interpretation focuses on where the channel forms relative to the semiconductor substrate (i.e., “at the surface” of the semiconductor substrate). Claim 1 recites that each of the two surface-channel-type MOSFETs has a gate insulating film formed “on” the semiconductor substrate; thus, a channel that forms at the surface of the semiconductor substrate would be immediately below the gate insulating film. Further, dependent claim 2 recites relative dopant concentrations “in the channel region” of each surface-channel-type MOSFET. Given the pertinent extrinsic evidence cited in the Decision on Institution, particularly the Chen textbook, we are persuaded that the focus on where the channel forms relative to the recited semiconductor substrate is correct. We interpret “surface-channel-type MOSFET” to mean “a MOSFET in which the channel forms at the surface of the semiconductor substrate, rather than slightly under the surface,” and conclude that no other terms require express interpretation to determine whether Petitioner has met its burden to prove unpatentability of the challenged claims. See Nidec Motor Corp. v. Zhongshan Broad Ocean Motor Co., 868 F.3d 1013, 1017 (Fed. Cir. 2017) (“Because we need only construe terms ‘that are in controversy, and only to the extent necessary to resolve the controversy,’ we need not construe [a particular claim limitation] where the construction is not ‘material to the . . . dispute.’” (citations omitted)). C. Legal Standards “Anticipation requires that every limitation of the claim in issue be disclosed, either expressly or under principles of inherency, in a single prior art reference,” Corning Glass Works v. Sumitomo Elec. U.S.A., Inc., IPR2020-01008 Patent 6,445,047 B1 13 868 F.2d 1251, 1255–56 (Fed. Cir. 1989), and that the claim limitations be “arranged or combined in the same way as recited in the claim,” Net MoneyIN, Inc. v. VeriSign, Inc., 545 F.3d 1359, 1371 (Fed. Cir. 2008). However, “the reference need not satisfy an ipsissimis verbis test,” meaning identity of terminology between the prior art reference and the claim is not required. In re Gleave, 560 F.3d 1331, 1334 (Fed. Cir. 2009); In re Bond, 910 F.2d 831, 832–833 (Fed. Cir. 1990). “In an anticipation analysis, the dispositive question is whether a skilled artisan would ‘reasonably understand or infer’ from a prior art reference that every claim limitation is disclosed in that single reference.” Acoustic Tech., Inc. v. Itron Networked Solutions, Inc., 949 F.3d 1366, 1373 (Fed. Cir. 2020) (citation omitted). Whether a reference anticipates is assessed from the perspective of an ordinarily skilled artisan. Finisar Corp. v. DirecTV Group, Inc., 523 F.3d 1323, 1336 (Fed. Cir. 2008) (“[T]he meaning of a prior art reference requires analysis of the understanding of an artisan of ordinary skill.”). “Expert testimony may shed light on what a skilled artisan would reasonably understand or infer from a prior art reference.” Acoustic, 949 F.3d at 1373; accord Dayco Prods., Inc. v. Total Containment, Inc., 329 F.3d 1358, 1368–69 (Fed. Cir. 2003) (“Typically, testimony concerning anticipation must be testimony from one skilled in the art and must identify each claim element, state the witnesses’ interpretation of the claim element, and explain in detail how each claim element is disclosed in the prior art reference.” (citation omitted)). A claim is unpatentable for obviousness if, to one of ordinary skill in the pertinent art, “the differences between the subject matter sought to be patented and the prior art are such that the subject matter as a whole would have been obvious at the time the invention was made.” KSR, 550 U.S. at IPR2020-01008 Patent 6,445,047 B1 14 406 (quoting 35 U.S.C. § 103(a) (2006)). The question of obviousness is resolved on the basis of underlying factual determinations, including “the scope and content of the prior art”; “differences between the prior art and the claims at issue”; and “the level of ordinary skill in the pertinent art.” Graham v. John Deere Co., 383 U.S. 1, 17–18 (1966). Additionally, secondary considerations, such as “commercial success, long felt but unsolved needs, failure of others, etc., might be utilized to give light to the circumstances surrounding the origin of the subject matter sought to be patented. As indicia of obviousness or nonobviousness, these inquiries may have relevancy.”5 Id. When conducting an obviousness analysis, we consider a prior art reference “not only for what it expressly teaches, but also for what it fairly suggests.” Bradium Techs. LLC v. Iancu, 923 F.3d 1032, 1049 (Fed. Cir. 2019) (citation omitted). A patent claim “is not proved obvious merely by demonstrating that each of its elements was, independently, known in the prior art.” KSR, 550 U.S. at 418. An obviousness determination requires finding “both ‘that a skilled artisan would have been motivated to combine the teachings of the prior art references to achieve the claimed invention, and that the skilled artisan would have had a reasonable expectation of success in doing so.’” Intelligent Bio-Sys., Inc. v. Illumina Cambridge Ltd., 821 F.3d 1359, 1367–68 (Fed. Cir. 2016); see KSR, 550 U.S. at 418 (for an obviousness analysis, “it can be important to identify a reason that would have prompted a person of ordinary skill in the relevant field to combine the elements in the way the claimed new invention does”). 5 Patent Owner has not presented any evidence of secondary considerations of nonobviousness in this proceeding. IPR2020-01008 Patent 6,445,047 B1 15 “Although the KSR test is flexible, the Board ‘must still be careful not to allow hindsight reconstruction of references . . . without any explanation as to how or why the references would be combined to produce the claimed invention.’” TriVascular, Inc. v. Samuels, 812 F.3d 1056, 1066 (Fed. Cir. 2016) (alteration in original). Further, an assertion of obviousness “cannot be sustained by mere conclusory statements; instead, there must be some articulated reasoning with some rational underpinning to support the legal conclusion of obviousness.” KSR, 550 U.S. at 418 (quoting In re Kahn, 441 F.3d 977, 988 (Fed. Cir. 2006)); accord In re NuVasive, Inc., 842 F.3d 1376, 1383 (Fed. Cir. 2016) (stating that “conclusory statements” amount to an “insufficient articulation[] of motivation to combine”; “instead, the finding must be supported by a ‘reasoned explanation’”); In re Magnum Oil Tools Int’l, Ltd., 829 F.3d 1364, 1380 (Fed. Cir. 2016) (“To satisfy its burden of proving obviousness, a petitioner cannot employ mere conclusory statements. The petitioner must instead articulate specific reasoning, based on evidence of record, to support the legal conclusion of obviousness.”). D. Anticipation Ground Based on Yanagawa (Claims 1, 2, and 4) 1. Yanagawa Yanagawa is an IEEE article describing “a new 1-µm double-gate technology using molybdenum and polysilicon (Mo-poly technology).” Ex. 1004, 1. “In this technology, molybdenum is used for word lines and gate electrodes for MOSFET’s in memory cells. Polysilicon is used for gate electrodes for MOSFET’s in peripheral circuitry and storage capacitor electrodes.” Id. “Therefore, a high packing density and high-speed MOS [random-access memory (RAM)] is realized due to reduction in memory-cell size and in word-line propagation delay.” Id. IPR2020-01008 Patent 6,445,047 B1 16 Yanagawa describes a design using “[s]hort-channel Si-gate and Mo-gate [field-effect transistors (FETs)].” Id. at 2. “Device parameters for 1-µm Si-gate FET’s are optimized for peripheral circuitry where high performance is required.” Id. “Si-gate FET’s were used [for peripheral circuitry] because they have low threshold voltage due to their work-function values.” Id. Table I of Yanagawa is reproduced below. Table I lists various parameters and characteristics of the Si-gate and Mo-gate transistors, such as B+ dose, gate oxide thickness, and threshold voltage.6 Id. at 3. Yanagawa discloses that [i]n designing Mo-gate FET’s in memory cell[s], gate oxide thickness and effective channel length are important. Maximum gate voltage, applied to Mo-gate FET’s in memory cells, is 7 V to obtain higher signal level. Therefore, it was necessary to increase Mo-gate FET gate oxide thickness to 6 “A voltage greater than the threshold voltage (typically abbreviated [as] Vt) inverts the region underneath the gate insulating film (e.g., . . . from p-type to n-type) to form a channel region between the source and drain that is conductive to allow current to flow between the source and drain regions.” Ex. 1003 ¶ 44; see Ex. 1014, 18–19. IPR2020-01008 Patent 6,445,047 B1 17 40 nm. To avoid short-channel effect in Mo-gate FET’s, the effective channel length was increased to 1.5 µm. . . . Mo-gate FET characteristics [shown in Table I] are good enough for memory operation, because Mo-gate FET’s are used only in memory cells. Id. Figure 2 of Yanagawa is reproduced below. Figure 2 depicts “memory-cell structures” using the disclosed “molybdenum-polysilicon (Mo-poly) technology.” Id. at 1. A “[f]irst-level gate of polysilicon is used as the storage capacitor electrode, which does not significantly affect word-line delay or speed performance. The word line is made of molybdenum, that is, second-level gate.” Id. “These structures also provide[] . . . good intermediate insulating layers between two gate electrodes and [an] aluminum-molybdenum multilevel interconnection system.” Id. at 1–2. IPR2020-01008 Patent 6,445,047 B1 18 2. Claim 1 Petitioner argues that claim 1 is anticipated by Yanagawa7 under 35 U.S.C. § 102(b), relying on the testimony of Dr. Bravman as support. Pet. 29–42 (citing Ex. 1003). Patent Owner makes various arguments in response, relying on the testimony of Dr. Kuhn. PO Resp. 16–55 (citing Ex. 2004); Sur-Reply 1–23. a) Undisputed Issues Petitioner contends that Yanagawa discloses a “semiconductor device” (i.e., MOS RAM) comprising a “first-surface-channel-type MOSFET” (i.e., Si-gate transistor) with a “first threshold voltage” (0.5 V) and a “second-surface-channel-type MOSFET” (i.e., Mo-gate transistor) with a “second threshold voltage” (i.e., 1.3 V) “having an absolute value greater than an absolute value of said first threshold voltage,” as recited in claim 1. Pet. 29–34. Petitioner provides an explanation as to why the Si-gate and Mo-gate transistors are “surface-channel-type MOSFET[s].” Id. at 18–21, 23–24, 31–32, 34. 7 The three prior art references at issue in this proceeding (Yanagawa, An, and Houston) were not of record during prosecution of the ’047 patent. See Ex. 1001, code (56); Pet. 12. Petitioner also provides evidence supporting its contention that Yanagawa is a prior art printed publication under 35 U.S.C. § 102(b). See Pet. 9–11 (citing Exs. 1004, 1005, 1008, 1025–1037). Patent Owner does not assert otherwise in its Response, and we agree that Yanagawa is prior art for the reasons stated by Petitioner. IPR2020-01008 Patent 6,445,047 B1 19 To illustrate how Yanagawa allegedly discloses the various MOSFET properties recited in claim 1, Petitioner provides the following annotated version of Table I of Yanagawa (id. at 23). Annotated Table I above lists various properties of the Si-gate transistor (shown in red) and Mo-gate transistor (shown in green), as argued by Petitioner. Petitioner argues that the Si-gate transistor includes a “first gate insulating film” (i.e., gate oxide film with 30 nm thickness) formed on the semiconductor substrate and a “first gate electrode” formed out of a “poly-silicon film” directly on top of the first gate insulating film, given that the polysilicon gate is formed immediately after forming the gate oxide layer. Id. at 35–37. Petitioner further contends that the Mo-gate transistor includes a “second gate insulating film” (i.e., gate oxide film with 40 nm thickness) formed on the semiconductor substrate and a “second gate electrode” formed out of a “refractory metal film” made of a “refractory metal” (i.e., molybdenum) directly on top of the second gate insulating film, as shown in Figure 2 of Yanagawa. Id. at 37–42. IPR2020-01008 Patent 6,445,047 B1 20 Other than the issue of whether Yanagawa’s Si-gate transistor constitutes a “first-surface-channel-type MOSFET,” which we address below, Patent Owner does not dispute that Yanagawa discloses the remaining limitations of claim 1; therefore, any such arguments are waived. See Novartis AG v. Torrent Pharms. Ltd., 853 F.3d 1316, 1330 (Fed. Cir. 2017); NuVasive, 842 F.3d at 1380–81; Paper 12, 8 (“Patent Owner is cautioned that any arguments not raised in the response may be deemed waived.”). Petitioner’s analysis for each of the limitations discussed above, supported by the testimony of Dr. Bravman, which we credit, is persuasive. See Pet. 29–42; Ex. 1003 ¶¶ 88–90, 94–106. b) Disputed Issue: Whether Yanagawa’s Si-Gate Transistor is a “Surface-Channel-Type MOSFET” The sole issue disputed by Patent Owner pertains to the limitation of claim 1 that the semiconductor device have a “first-surface-channel-type MOSFET.” Petitioner identifies Yanagawa’s Si-gate transistor as a “first-surface-channel-type MOSFET” and Yanagawa’s Mo-gate transistor as a “second-surface-channel-type MOSFET,” and explains why the transistors are “surface-channel-type.” Pet. 18–21, 23–24, 30–32, 34. Petitioner contends that both transistors “are N-MOSFETs, i.e., the source/drain regions are n-type and the substrate is p-type,” with the Si-gate transistor having a shallow boron (p-type) channel implant and the Mo-gate transistor having no channel implant. Id. at 23–24, 31–32 & n.11, 34 & n.12 (citing Ex. 1004, 2 (discussing “source and drain n+ junction depth” for the transistors), 3–4, Table I). We interpret “surface-channel-type MOSFET” to mean “a MOSFET in which the channel forms at the surface of the semiconductor substrate, IPR2020-01008 Patent 6,445,047 B1 21 rather than slightly under the surface.” See supra Section II.B. Yanagawa does not include an express statement as to where the Si-gate transistor’s channel forms. Thus, what we must determine is how a person of ordinary skill in the art would understand Yanagawa’s Si-gate transistor.8 The parties and their respective experts have different views. Petitioner contends that a person of ordinary skill in the art would understand the transistor to have a channel that forms at the surface of the semiconductor substrate, whereas Patent Owner contends that such an individual would understand that a channel also forms below the semiconductor substrate. See Pet. 18–21, 23–24, 31–32, 34; PO Resp. 16–55; Reply 3–20; Sur-Reply 1–23. As explained in detail below, we understand “surface-channel-type” and “buried-channel-type” to refer to the location where a channel forms in a MOSFET when it is ON, based on how the channel region of the MOSFET is doped, in normal or typical operating conditions. Patent Owner argues that it is possible to bias Yanagawa’s Si-gate transistor such that a channel forms below the surface, thus, putting it at odds with our claim interpretation in some operating conditions. PO Resp. 35–55. For the reasons given below, we find that Yanagawa’s Si-gate transistor is “surface-channel-type” because it is doped in such a way that a surface channel, rather than a buried channel, will form when the transistor is turned ON in normal or typical operation. Petitioner provides a detailed explanation, with supporting testimony from Dr. Bravman, as to why Yanagawa’s transistors are “surface-channel- type” rather than “buried-channel-type.” Pet. 18–21, 23–24, 31–32, 34 8 Patent Owner does not dispute that Yanagawa’s Mo-gate transistor constitutes a “second-surface-channel-type MOSFET,” as recited in claim 1. IPR2020-01008 Patent 6,445,047 B1 22 (citing Ex. 1003 ¶¶ 61–65, 73, 93, 96). Petitioner argues that “forming a buried-channel transistor (as opposed to a surface-channel transistor) involves doping the area underneath the gate oxide with the same type of dopant as the source/drain regions,” relying on the Chen textbook’s description of such devices.9 Id. at 32 (citing Ex. 1014, 29–35). For example, “[f]or n-type MOSFETs [with a p-type semiconductor substrate], buried-channel transistors . . . are formed by doping the channel with n-type dopant to create a layer of n-type material that connects the source/drains regions.” Id. at 19. Petitioner cites evidence in the record supporting that proposition. Id. at 19–20 & n.8. Chen states that [a] depletion-mode device is commonly made by forming a thin n-type surface layer in the p-substrate for n-channel cases or a thin p-type surface layer in the n-substrate for p-channel cases. Thus, source and drain are connected with the same type of semiconductor layer unless this layer is fully depleted by applying the appropriate gate voltage. The presence of this surface layer however changes normal MOSFET operation from surface-channel conduction to buried-channel conduction. Ex. 1014, 29 (emphasis added). 9 The parties use “surface-channel” and “surface-channel-type,” and “buried-channel” and “buried-channel-type,” interchangeably. See, e.g., Pet. 15, 19–21, 23–24, 26, 30–34; PO Resp. 1–3, 17–25, 33, 35–36, 38, 54–55; Reply 1, 3, 6–9, 12–13, 19; Sur-Reply 1–14. We also understand the two sets of phrases to each mean the same thing. IPR2020-01008 Patent 6,445,047 B1 23 Portions of Figures 2.17(a) and 2.17(b) of Chen are reproduced below. Figures 2.17(a) and 2.17(b) depict, respectively, buried-channel enhancement-mode and depletion-mode n-MOSFETs, each with a layer of n-doped material labeled “n-CHANNEL” connecting the n-type source and drain. Id. at 29, 31; see also id. at 32, Fig. 2.18 (depicting “[a] typical buried-channel nMOS” with a channel below the surface of the semiconductor substrate). An IEEE article, Michael J. Van der Tol & Savvas D. Chamberlain, Potential and Electron Distribution Model for the Buried-Channel MOSFET, IEEE TRANSACTIONS ON ELECTRICAL DEVICES, VOL. 36, NO. 4 (Apr. 1989) (Ex. 1016, “Van der Tol”), states that “[t]he buried-channel MOSFET is typically realized by implanting a surface layer of impurities into a substrate of opposite doping.” Id. at 1–4. Figure 1(a) of Van der Tol is reproduced below. IPR2020-01008 Patent 6,445,047 B1 24 Figure 1(a) depicts a “[c]ross section of a typical buried-channel MOSFET device” with an n-type layer connecting the n-type source and drain regions, where “[i]n practice the buried-channel device is formed by ion implanting a donor impurity in to a p-type substrate.” Id. at 2. Dr. Bravman explains that “[t]his implantation step causes the channel to form further underneath the surface of [the] semiconductor substrate.” Ex. 1003 ¶ 64 n.5. Petitioner also points out that all embodiments of surface-channel-type MOSFETs described in the ’047 patent are N-MOSFETs with p-type channel dopant. Pet. 21 (citing Ex. 1001, col. 4, l. 57–col. 5, l. 12, col. 7, ll. 1–22); see Paper 9, 9 (Patent Owner acknowledging that “[a]ll embodiments” have “source/drain regions doped with n-type dopant, and a channel region doped with the opposite p-type dopant”). Dr. Bravman opines that the exemplary embodiments in the ’047 patent “are surface-channel transistors because no thin layer of n-type material was created that connects the n-type source/drain regions.” Ex. 1003 ¶ 65. With respect to Yanagawa’s Si-gate transistor, which has a boron channel implant, Petitioner reasons as follows: [F]orming a buried-channel transistor involves doping an N-FET channel with an N-type dopant (e.g., arsenic or phosphorous), not boron (which is a P-type dopant). Here, the boron implant merely increases the threshold voltage of the device by increasing the concentration of P-type dopant in the channel region immediately underneath the gate oxide (which resides on the substrate surface), thereby requiring a larger positive voltage to induce a channel in the depletion region near the substrate top surface underneath the gate oxide. The N-FET first transistors are therefore surface-channel transistors. IPR2020-01008 Patent 6,445,047 B1 25 Pet. 32 (citations omitted);10 see Ex. 1003 ¶ 93. Petitioner provides similar reasoning with respect to Yanagawa’s Mo-gate transistor, which has no channel implant. Pet. 34; see Ex. 1003 ¶ 96. Patent Owner responds that Petitioner has not proven that Yanagawa’s Si-gate transistor is a “surface-channel-type MOSFET,” relying on supporting testimony from Dr. Kuhn. PO Resp. 19–36. Patent Owner disputes Petitioner’s position that “the same or different doping type in the channel region as the source/drain regions is determinative of where channel formation occurs in a MOSFET.” Id. at 22–24. According to Patent Owner, Petitioner’s theory that the Si-gate transistor is not a buried-channel transistor (and, therefore, must be a surface-channel transistor) because Yanagawa does not disclose doping the channel region with the same type of dopant as the source and drain regions fails because that type of doping is 10 For purposes of assessing Petitioner’s asserted ground of unpatentability, we see little practical difference between Petitioner’s proposed interpretation in the Petition (where a channel forms “near” the top surface of the semiconductor surface) versus our interpretation (where a channel forms “at” the surface). Petitioner relies heavily on Chen’s description of the difference between surface-channel and buried-channel transistors in its analysis, as do we. See Pet. 18–21; Reply 3 n.1 (“The Board’s modification of Petitioner’s construction to replace ‘near’ with ‘at’ changes nothing.”); Dec. on Inst. 25–30; supra Section II.B. Further, the channel formed between the source and drain naturally will have a width within the semiconductor substrate. Dr. Bravman explains that “the Board’s construction is not substantively different than” the proposed interpretation in the Petition and the word “near” was used merely “to clarify that the channel does not need to form exclusively at the gate oxide interface. In other words, with a surface-channel transistor, there will be a channel that starts at the interface and extends downward such that the channel has a width.” Ex. 1042 ¶ 27; see also PO Resp. 30 (diagrams showing a “surface channel” in blue that has a width, such that the entire current flow would not be precisely at the surface); Ex. 2004 ¶ 70 (same). IPR2020-01008 Patent 6,445,047 B1 26 not completely determinative. Id. at 35–36. Rather, “other specific properties and operating characteristics of the transistor” also can impact whether a transistor is surface-channel or buried-channel. Id. at 32. Patent Owner contends that Chen and Van der Tol, cited extensively in the Petition, do not support Petitioner’s theory and instead demonstrate that “in a MOSFET with a channel dopant the same as the source/drain regions (which may be called a buried-channel or ‘BC’ MOSFET), channel formation can occur at the substrate surface or below it depending on biasing conditions.” Id. at 22–24 (citing Ex. 1014, 33–35; Ex. 1016, 3, Fig. 2; Ex. 2004 ¶¶ 83–87). Patent Owner also makes a number of arguments regarding “punchthrough.” Id. at 24–33 (citing Ex. 2004 ¶¶ 65–75, 88–93). Patent Owner asserts that punchthrough “occurs when depletion regions formed by electric fields produced by the pn-junctions of the source/drain regions electrostatically couple, allowing carriers to flow between source/drain regions via merging depletion regions.” Id. at 27. Electric fields produced from the pn-junctions “cause depletion regions to penetrate into semiconductor material such that a punchthrough channel forms below the semiconductor surface.” Id. at 28–29 (citing Exs. 2029, 2038–2040). Patent Owner argues that [p]unchthrough current first forms in the absence of gate bias and is largely independent of increases in gate voltage. . . . Thus, when punchthrough occurs, the punchthrough channel forms when the transistor is “off” (below the threshold voltage) and persists after the transistor is turned “on” (when the gate voltage exceeds the threshold voltage), so the punchthrough channel forms throughout the transistor’s entire operating range . . . . Id. at 30 (citing Exs. 2029, 2039, 2041). IPR2020-01008 Patent 6,445,047 B1 27 Patent Owner provides the following illustrative figures (id.). Figure (A) depicts when a punchthrough channel (shown in red) “forms below the substrate surface at zero gate bias,” Figure (B) depicts when the gate voltage Vg has been increased to the threshold voltage Vth, “caus[ing] a surface channel to form” (shown in blue), and Figure (C) depicts when the gate voltage Vg is much greater than the threshold voltage Vth and the channels “combine,” according to Patent Owner and Dr. Kuhn. Id. at 30–31. Patent Owner argues that punchthrough degrades transistor performance and must be “remediat[ed]” in various ways, such as “increasing doping concentration and depth in the channel region.” Id. at 31–32. Other parameters, such as channel length and drain voltage, however, are fixed and cannot be changed to reduce punchthrough. Id. Patent Owner’s position is that “whether channel formation occurs in a short-channel MOSFET at or below the semiconductor substrate depends on other specific properties and operating characteristics of the transistor beyond the doping type in the channel region relative to the source/drain regions”; channel doping is not “determinative.” Id. at 32–33. Patent Owner cites Chen as supporting its position regarding punchthrough. Id. at 25–26. Specifically, Figure 2.21 of Chen depicts a short-channel MOSFET “that does not include a same-type dopant layer, but that has a channel that forms below the semiconductor surface when designed with the transistor properties shown for” the particular MOSFET of IPR2020-01008 Patent 6,445,047 B1 28 Figure 2.22. Id. Patent Owner provides the following versions of Figures 2.21 and 2.22(b) of Chen, with annotations in red (id. at 26). The annotated figures depict a 1.5 µm short-channel MOSFET that “will have significant punchthrough current flowing through a subthreshold channel” according to Patent Owner. Id.; see Ex. 1014, 36–37 (“Figure 2.22 shows current-voltage characteristics in the subthreshold region for devices with various channel lengths.” (emphasis added)). Finally, Patent Owner clarifies in its Sur-Reply that it is not arguing that “leakage current (e.g., punchthrough current) defines whether a transistor is [surface-channel] or [buried-channel]” and instead takes no position on “what ‘defines’ surface-channel-type or buried-channel-type” MOSFETs. Sur-Reply 7–8 (emphasis omitted). Patent Owner’s contention is simply that Petitioner’s evidence does not establish that Yanagawa’s Si-gate transistor is a “surface-channel-type MOSFET” under either the interpretation Petitioner proposed in the Petition or our interpretation. Id. at 7. IPR2020-01008 Patent 6,445,047 B1 29 (1) Having reviewed all of the parties’ arguments and cited evidence, we agree with Petitioner. First, whether a transistor is surface-channel or buried-channel depends on the structure of the transistor rather than the mode or conditions under which it may operate at different times. Consistent with our interpretation based on Chen and other evidence, a transistor’s structure (e.g., the structure and doping of its channel region) defines where the channel between the source and drain regions will form when the transistor is ON. A buried-channel transistor is typically formed by doping the channel region with the same type of dopant as the source and drain regions, such that when ON, a channel forms below the surface of the semiconductor substrate, rather than at the surface. Chen explicitly states that it is “[t]he presence of [the] surface layer” with dopant of the same type as the source and drain regions that “changes normal MOSFET operation from surface-channel conduction to buried-channel conduction.” Ex. 1014, 29 (emphasis added), Figs. 2.17(a), 2.17(b). Chen states that the source and drain regions are connected “unless [the] layer is fully depleted by applying the appropriate gate voltage.” Id. at 29. But Chen never states that operating conditions of the MOSFET impact whether the device is surface-channel or buried-channel; rather, it is the “presence” of the surface layer in “normal” conditions that makes it buried-channel. Van der Tol similarly states that a “buried-channel MOSFET is typically realized” by implanting a surface layer of dopant of the same type as the source and drain regions. Ex. 1016, 1. And two textbooks include similar disclosures as well. BiCMOS Technology and Applications (A.R. Alvarez ed.) (1993) (Ex. 1043, “Alvarez”), describes “surface-channel” MOSFETs as “the case when the polysilicon gates are IPR2020-01008 Patent 6,445,047 B1 30 N-doped and P-doped for the NMOS and PMOS devices respectively.” Id. at 8. Alvarez then describes an alternative where “the PMOS channel [is] counterdoped to achieve [a] desired threshold . . . . This produces a buried-channel device.” Id. (emphasis added). Neil H. E. Weste & Kamran Eshraghian, Principles of CMOS VLSI Design: A Systems Perspective (1993) (Ex. 1045, “Weste”), similarly explains that adjusting the threshold voltage of a p-device “is done by introducing an additional negatively charged layer at the silicon/oxide interface. This moves the channel from the silicon/oxide interface further into the silicon, creating a ‘buried channel’ device.” Id. at 20 (emphasis added). Thus, the “normal,” or “typical[],” understanding of a person of ordinary skill in the art is that a transistor may be “change[d]” into a buried-channel transistor by doping the channel region to create a thin surface layer of the same type of dopant as the source and drain regions. See Ex. 1014, 29; Ex. 1016, 1. Doping in that manner causes the channel to form below the surface; absent such a change to the normal conditions, the transistor’s structure will cause channel formation at the surface. Yanagawa has no such doping that would make it a buried-channel transistor. See Pet. 19–20, 31–32; Ex. 1003 ¶¶ 63–64, 73, 91–93. Petitioner acknowledges, and the record reflects, that it is also possible for “some other exotic structural changes [to] bury the channel in the ON state.” See Reply 7 n.3; Tr. 6:12–7:7 (Petitioner acknowledging that doping the channel region with the same type of dopant as the source and drain is not “100 percent determinative” of whether a transistor is surface-channel or buried-channel). For example, one reference (filed more than three decades after Yanagawa was published) describes a method for forming a buried-channel FET including “forming a doped shielding layer IPR2020-01008 Patent 6,445,047 B1 31 on the substrate in a channel region . . . to displace a conducting channel away from a gate-interface region.” See Ex. 1004, 1; Ex. 2003, codes (22), (63), ¶ 6. The buried-channel FET includes, above the surface of the semiconductor substrate, gate 802, dielectric layer 804, and doped layer 702 “of a type opposite that in the drain and source regions” between spacers 406. Ex. 2003 ¶¶ 41–42, Figs. 7, 8. But, again, it is the structure of the transistor that causes the channel to form below the surface in such cases. The general rule is that reflected in Chen, Van der Tol, Alvarez, and Weste. And there is no contention that Yanagawa possesses such “exotic” structures that would bury the channel of its Si-gate transistor. The evidence is uniform that the structure of a transistor dictates whether it is surface-channel or buried-channel, not the mode or conditions under which it may operate at different times.11 Van der Tol describes buried-channel transistors as follows: 11 Patent Owner contends that Petitioner’s arguments in the Reply regarding transistor structure are improper new arguments that cannot be considered. Sur-Reply 3–6. We disagree. Petitioner’s arguments in the Petition regarding interpretation of “surface-channel-type MOSFET” and whether Yanagawa’s Si-gate transistor is a “surface-channel-type MOSFET” pertain to transistor structure—namely, the transistor’s channel region and how it is doped. See Pet. 18–21, 30–32. Moreover, those arguments rely heavily on Chen’s descriptions of transistor structure, as we recognized in the Decision on Institution. See id. at 18–21; Dec. on Inst. 27–30, 35–36 (citing, among other things, Van der Tol’s statement that “the buried-channel MOSFET refers to a device structure and not a device designed to operate in a particular mode” and Chen’s descriptions of transistor structure (emphasis added)). We conclude that Petitioner’s arguments in the Reply are proper and should be considered. See 37 C.F.R. § 42.23(b); Apple Inc. v. Andrea Elecs. Corp., 949 F.3d 697, 706–707 (Fed. Cir. 2020) (concluding that the petitioner’s reply arguments did not change the asserted “legal ground” and were not “the types of arguments that [the court had] previously found to raise a ‘new theory of unpatentability’”); Chamberlain Group, Inc. v. One IPR2020-01008 Patent 6,445,047 B1 32 The terms depletion-mode MOSFET and buried-channel MOSFET have been used synonymously in the literature. This, however, is not entirely valid and a clear distinction between the two is necessary. The depletion-mode MOSFET refers to a device that under zero gate bias exhibits a significant channel conductance. The threshold voltage of such an n-channel device is less than zero volts and a gate voltage, less than the threshold voltage, is required to reduce the channel conductance to zero. On the other hand, the buried-channel MOSFET refers to a device structure and not a device designed to operate in a particular mode. Strictly speaking, the buried-channe1 MOSFET can be fabricated to operate as a normally-on (depletion-type) device or a normally-off (enhancement-type) device, both of which are considered to be buried-channel MOSFET’s. Ex. 1016, 2 (emphasis added; citation omitted). Thus, what makes a MOSFET buried-channel is its structure, not its operating mode. Van der Tol further states that “the BC-MOSFET can operate as a surface-channel MOSFET or a buried-channel MOSFET depending upon the applied biasing. These modes of operation can be directly inferred from the potential distribution in the x direction within the channel of the device.” Id. at 3. Thus, a buried-channel transistor can be operated in various modes of World Techs., Inc., 944 F.3d 919, 924–925 (Fed. Cir. 2019) (“Parties are not barred from elaborating on their arguments on issues previously raised.”); see also Dec. on Inst. 30 (“The parties are encouraged to address the interpretation of the term [‘surface-channel-type MOSFET’] in their papers during trial.”); Patent Trial and Appeal Board Consolidated Trial Practice Guide (Nov. 2019) (“TPG”), 73, available at https://www.uspto.gov/ TrialPracticeGuideConsolidated (“[T]he Board will permit the petitioner, in its reply brief, to address issues discussed in the institution decision. The patent owner will similarly be allowed to address the institution decision in its sur-reply, if necessary to respond to petitioner’s reply.”). IPR2020-01008 Patent 6,445,047 B1 33 operation (e.g., different bias conditions), but that does not change what type of transistor it is.12 Chen similarly indicates that the mode of operation of a buried-channel transistor can depend on the applied biasing. Chen states that “[t]he behavior of an enhancement-mode buried-channel device is a strong function of gate voltage. At high Vg, i.e., Vg >> Vt, the energy bands at the Si surface are lowered sufficiently to cause the device to operate in a surface-channel mode.” Ex. 1014, 33–35; see also id. at 32 (“A buried-channel MOSFET can be an enhancement-mode or a depletion-mode device, depending on the doping level and the depth of the thin surface layer.”). In other words, at very high gate voltage (greater than the threshold voltage at which the transistor is ON), the disclosed buried-channel transistor can operate in a surface-channel mode, but that does not mean that it is no longer a buried-channel transistor. 12 Dr. Kuhn points to Figure 10(b) of Van der Tol as showing “the operation mode changing in the same device as a function of bias conditions,” annotating the figure twice to show the alleged “surface channel and its operating bias conditions” and “buried channel and its operating bias conditions.” Ex. 2004 ¶ 84; see Sur-Reply 8–9. Figure 10(b) of Van der Tol, however, is labeled “Normally-Off Buried-Channel MOSFET” and described as a “[b]uried-channel MOSFET device.” Ex. 1016, 13–14. Van der Tol does not call it a “Buried-Channel MOSFET” under some operating conditions and a “Surface-Channel MOSFET” under others. Thus, regardless of the transistor’s operation mode and bias conditions applied, it is still a buried-channel transistor. See Reply 8–9. Further, Dr. Kuhn testifies that the two annotated versions of Figure 10(b) show that “the same device in different modes of operation can operate as a surface channel . . . or as a buried channel.” Ex. 1041, 322:6–323:18. It is unclear, however, how a person of ordinary skill in the art would ever determine whether a device is a surface-channel transistor or buried-channel transistor if it could be either depending on mode of operation as Dr. Kuhn opines. IPR2020-01008 Patent 6,445,047 B1 34 We credit Dr. Bravman’s explanations, which are consistent with the evidence of record. See Ex. 1042 ¶¶ 17–23. In particular, “the structure of the transistor (in particular, its channel structure and its doping) determines where a transistor’s channel forms during normal operating conditions and in the ON state, and thus a [person of ordinary skill in the art] looks to the structure of a transistor to determine whether it is a surface-channel transistor.” Id. ¶ 21. Further, a person of ordinary skill in the art would have known that “it was possible to operate a surface-channel or buried-channel transistor in particular regimes that will result in various types of current flow, but that is irrelevant to whether that transistor is a surface-channel or buried-channel transistor.” Id. ¶¶ 12, 23. Patent Owner does not point to, and we do not find, any reference stating that a transistor’s operating mode dictates whether it is deemed a surface-channel or buried-channel transistor. (2) Next, we find that the record also does not support Patent Owner’s position that how a transistor operates in the subthreshold regime (i.e., the applied gate voltage is below the threshold voltage, such that the transistor is OFF as shown in Figure (A) above) impacts whether it is surface-channel or buried-channel. The evidence is to the contrary. Chen describes MOSFETs as follows. An N-MOSFET consists of “a MOS capacitor and two n+ regions in a p-type Si substrate.” Ex. 1014, 18, Fig. 2.9. “The two n+ regions are isolated by the p-type substrate and no current can flow unless the surface of p-substrate is inverted by an adequate voltage being applied on the gate. At this point, an n-type inversion layer is formed, called an n-channel, connecting source and drain . . . .” Id. at IPR2020-01008 Patent 6,445,047 B1 35 18–19. Chen expressly states that “[w]hen a voltage greater than Vt is applied to a gate, the semiconductor surface is inverted to n-type and a MOSFET channel is formed.” Id. at 21 (emphasis added). Then, when describing buried-channel MOSFETs, Chen states that the surface layer of the same type of dopant as the source and drain regions, which changes the MOSFET to “buried-channel conduction,” connects the source and drain regions “unless this layer is fully depleted by applying the appropriate gate voltage.” Id. at 29. Chen refers to “carriers propagat[ing]” either “at” or “under” the semiconductor surface as defining whether a MOSFET is surface-channel or buried-channel. Id.; see also Ex. 1043, 8 (referring to the “channel” that makes a transistor buried-channel); Ex. 1045, 20 (same). Given these disclosures, we agree with Dr. Bravman that “[a] ‘channel’ refers to a conductive path between the source and drains regions when a transistor transitions from an OFF state to an ON state, i.e., the gate voltage exceeds the threshold voltage,” and “the channel” for purposes of determining whether a transistor is a “surface-channel-type MOSFET” under our interpretation (premised on Chen’s definition) is “the current flow between the source and drain regions when the transistor is in the ON condition.” See Ex. 1003 ¶ 44; Ex. 1042 ¶¶ 14, 17–20, 28; Reply 11–12;13 supra Section II.B. 13 Patent Owner contends that Petitioner’s arguments in the Reply regarding transistor operation when OFF and ON are improper new arguments that cannot be considered. Sur-Reply 10–11. We disagree. Petitioner’s arguments regarding claim interpretation and our analysis in the Decision on Institution, both relying on Chen, addressed where “the channel” of a transistor forms. See Pet. 18–21, 30–32; Dec. on Inst. 27–30. Patent Owner argues in its Response that formation of a “channel” at any point must be considered. PO Resp. 27–33, 35–55. Petitioner disagrees and responds that the appropriate consideration is formation of a channel from turning the IPR2020-01008 Patent 6,445,047 B1 36 Thus, we disagree with Patent Owner that the Si-gate transistor’s subthreshold operation impacts whether the transistor is surface-channel or buried-channel. See PO Resp. 30–31 (arguing that all three conditions shown in Figures (A)–(C) above (subthreshold, at the threshold voltage, and above the threshold voltage) must be considered); Tr. 57:24–59:20 (arguing that the propagation of carriers in the semiconductor substrate “at any point” is relevant). What we must determine is where the channel created in the semiconductor substrate between the source and drain as a result of turning the transistor ON (i.e., increasing the gate voltage to the threshold voltage) forms—at the surface or under the surface. See supra Section II.B. transistor ON. Reply 9–13. Our rules countenance such rebuttal. See 37 C.F.R. § 42.23(b) (“A reply may only respond to arguments raised in the corresponding . . . patent owner response.”); TPG 73–74 (“Petitioner may not submit new evidence or argument in reply that it could have presented earlier, e.g. to make out a prima facie case of unpatentability. . . . Generally, a reply or sur-reply may only respond to arguments raised in the preceding brief. . . . ‘Respond,’ in the context of 37 C.F.R. § 42.23(b), does not mean proceed in a new direction with a new approach as compared to the positions taken in a prior filing. While replies and sur-replies can help crystalize issues for decision, a reply or sur-reply that raises a new issue or belatedly presents evidence may not be considered.”); Anacor Pharms., Inc. v. Iancu, 889 F.3d 1372, 1380–81 (Fed. Cir. 2018) (noting that “the petitioner in an inter partes review proceeding may introduce new evidence after the petition stage if the evidence is a legitimate reply to evidence introduced by the patent owner,” and determining that it was proper for the Board to rely on two references not cited in the petition but discussed at length in the “patent owner’s response and related submissions”); Idemitsu Kosan Co., Ltd. v. SFC Co. Ltd., 870 F.3d 1376, 1380–81 (Fed. Cir. 2017) (permitting rebuttal argument from a petitioner in response to a patent owner’s teaching away argument, as such argument was “simply the by-product of one party necessarily getting the last word”). IPR2020-01008 Patent 6,445,047 B1 37 Importantly, it is undisputed that Yanagawa’s Si-gate transistor has a channel form at the semiconductor surface when it is ON. See Pet. 32; PO Resp. 30 (surface channel shown in blue in Figure (B) above); Ex. 1041, 276:5–14 (Dr. Kuhn testifying that “the Yanagawa silicon gate transistor has a surface channel” when above “roughly the vicinity of Vt”); Ex. 1042 ¶ 16 (Dr. Bravman testifying that “Yanagawa’s Si-gate transistor has a surface-channel when it is ON (above threshold)”); Ex. 2004 ¶ 71 (Dr. Kuhn testifying that “[i]ncreasing the gate voltage causes a surface channel to form as the gate voltage reaches the threshold voltage (Vg-Vth) as shown in [Figure (B)]”). That alone makes the Si-gate transistor a “surface-channel-type MOSFET” under our interpretation. (3) Patent Owner argues that a “punchthrough channel” (shown in red in Figure (B) of page 30 of Patent Owner’s Response, reproduced above) exists (in addition to the surface channel, shown in blue in Figure (B) above) when the threshold voltage is reached, and the presence of that “punchthrough channel” means that the Si-gate transistor is not surface-channel. See PO Resp. 30; Sur-Reply 7–8 (clarifying that Patent Owner is not arguing that punchthrough current “defines” whether a transistor is surface-channel or buried-channel). We find that the evidence does not support a finding that punchthrough current impacts whether a transistor is surface-channel or buried-channel. The parties’ experts agree that all short-channel transistors have some amount of punchthrough current, even if very small. See Ex. 1041, 28:9–29:8, 32:4–20; Ex. 1042 ¶ 25. Yanagawa, for instance, refers to IPR2020-01008 Patent 6,445,047 B1 38 “subthreshold leakage”14 of the disclosed Si-gate and Mo-gate transistors. Ex. 1004, 2–3. However, Patent Owner does not point to, and we do not find, any reference stating that the presence of punchthrough current can make a transistor buried-channel, or that a person of ordinary skill in the art would need to determine the level of punchthrough current for a transistor and determine whether it is “significant” enough that the transistor should be deemed buried-channel. See PO Resp. 27–31, 39–46 (citing Exs. 2029, 2038–2041). The evidence of record discusses surface-channel and buried-channel transistors at length, but never states that punchthrough current has any effect on the distinction between them. Chen discusses short-channel effects, “punchthrough current per unit channel width,” and “subthreshold swing,” but identifies the distinction between surface-channel and buried-channel transistors as solely being where carriers propagate when the transistor is ON, without mentioning punchthrough current. See Ex. 1014, 29, 35–36; see Tr. 34:10–15 (Patent Owner acknowledging that Chen does not state that punchthrough current can cause a transistor to be buried-channel). Alvarez also mentions “short-channel effects” and “punchthrough” in “surface-channel devices” and “buried-channel device[s],” but never indicates that punchthrough current impacts whether the transistor is surface-channel or buried-channel. See Ex. 1043, 6–11. Another IEEE article, Genda J. Hu & Richard H. Bruce, Design Tradeoffs Between Surface and Buried-Channel FET’s, IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. ED-32, NO. 3 (Mar. 1985) (Ex. 1046, “Hu”), 14 Punchthrough current is a component of subthreshold leakage. See Ex. 1042 ¶ 38; Ex. 1041, 172:15–174:14. IPR2020-01008 Patent 6,445,047 B1 39 describes a study of various surface-channel and buried-channel FETs and mentions “short-channel effects” and “punchthrough,” but never suggests that punchthrough current impacts a transistor’s classification. Id. at 2–4. For example, Hu discloses: Because the compensating VT adjustment implant is very shallow, this lightly doped region, and hence the punchthrough, occurs close to the surface for buried-channel devices. For surface-channel devices, the n-type implant creates a higher surface doping causing the drain-induced barrier lowering to occur away from the surface. With punchthrough closer to the surface in the buried-channel devices, the gate has more control; consequently, the dependence of the gate swing on the channel length is less abrupt. Id. at 4. Also, the Specification of the ’047 patent does not mention punchthrough current, even though its exemplary surface-channel-type MOSFETs would have some amount of punchthrough current. See Ex. 1041, 250:3–20. Given the evidence discussed above, we credit Dr. Bravman’s testimony regarding punchthrough current. See Ex. 1042 ¶¶ 21, 24–26, 29. In particular, we agree that when discussing surface-channel and buried-channel transistors, “the literature does not discuss whether these transistors have leakage, how much leakage they have in particular conditions (e.g., the subthreshold region), or how leakage affects the surface-channel versus buried-channel transistor classification, because such conditions are irrelevant to the classification.” Id. ¶ 21. A person of ordinary skill in the art “would not consider the amount of punchthrough to be relevant to whether a transistor is a surface-channel transistor.” Id. ¶ 26. IPR2020-01008 Patent 6,445,047 B1 40 (4) Even if punchthrough current were relevant to whether a transistor is surface-channel or buried-channel and could be considered the relevant “channel” under our interpretation (it cannot), we would not agree with Patent Owner’s arguments regarding the alleged punchthrough current for Yanagawa’s Si-gate transistor. Patent Owner contends, with supporting testimony from Dr. Kuhn, that Petitioner “improperly ignored disclosures in Yanagawa that would have given a [person of ordinary skill in the art] reasons to conclude Yanagawa’s Si-gate MOSFETs have a channel that forms below the semiconductor surface,” in particular disclosures that show the Si-gate transistor has a punchthrough channel that could not be remediated. PO Resp. 36–53; see Ex. 2004 ¶¶ 95–139. Patent Owner argues that “Yanagawa’s Si-gate MOSFETs were optimized for high-speed performance required for peripheral circuitry by having: (1) a low threshold voltage (0.5 V) it achieved by reducing channel length to 1 µm; and (2) a 5-V power supply to bias the drain.” PO Resp. 39 (citing Ex. 1004, 2). According to Patent Owner, both features result in significant punchthrough. Id. First, Patent Owner points to Figure 5 of Yanagawa (captioned Figure 3), providing the annotated version reproduced below (id. at 40). IPR2020-01008 Patent 6,445,047 B1 41 The annotated figure plots threshold voltage (Vth) versus effective channel length (Leff), where “[t]he point where the curve begins to slope (in the direction of decreasing channel length)” is called the “Vth roll-off” and “[t]he further the voltage threshold is below the Vth roll-off, the more extensive the short-channel effects.” Id. at 40–41. According to Patent Owner, the disclosed curve “indicates the Si-gate MOSFET has substantial short-channel effects because the channel had to be reduced by 1-µm from the point where the Vth roll-off begins (~ 2-µm) to obtain the 0.5-V threshold voltage Yanagawa reported was needed to meet speed requirements for the 64-kbit RAM.” Id. at 41. Second, Patent Owner argues that a person of ordinary skill in the art would understand that Yanagawa’s “high 5-V supply voltage needed to meet high-speed requirements of the 64-kbit RAM to bias the drain of the Si-gate MOSFETs . . . would have needed far more significant punchthrough remediation than disclosed in Yanagawa to avoid formation of a substantial punchthrough channel below the semiconductor surface.” Id. at 41–42. Patent Owner next analogizes Yanagawa’s Si-gate transistor to those disclosed in Chen and another reference, John J. Barnes, Katsuhiro Shimohigashi, & Robert W. Dutton, Short-Channel MOSFET’s in the Punchthrough Current Mode, IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. ED-26, NO. 4 (Apr. 1979) (Ex. 2029, “Barnes”). PO Resp. 43–46. Patent Owner contends that Barnes describes a Si-gate transistor with properties similar to those of Yanagawa’s Si-gate transistor (e.g., effective channel length, drain voltage, gate oxide thickness, source/drain junction depth, channel dose, and substrate doping concentration) and “prohibitively high” punchthrough current. Id. at 43–44 (emphasis omitted). Patent Owner argues that Chen discloses MOSFETs with similar properties and better IPR2020-01008 Patent 6,445,047 B1 42 punchthrough remediation than Yanagawa, but the MOSFETs still “exhibit short-channel effects.” Id. at 44–46. Patent Owner further contends that Yanagawa’s “design constraints,” such as its fixed channel length, fixed drain voltage, and maximum 0.5-V threshold voltage, “precluded the use of a host of punchthrough remediation techniques,” and Yanagawa does not disclose any other “punchthrough mitigation techniques,” such as lightly-doped drain (LDD) regions or halos, that “would have prevented the substantial punchthrough channel.” Id. at 46–48. Finally, Patent Owner acknowledges that Yanagawa “provides a table that identifies ‘subthreshold leakage’ of Yanagawa’s Si-gate MOSFET as 75 mV/dec,” which is “a value not characteristic of a significant punchthrough channel,” but asserts that “this subthreshold leakage value is inconsistent with: (1) other data Yanagawa discloses about the Si-gate MOSFET that a [person of ordinary skill in the art] would have understood results in a substantial punchthrough channel, corroborated by Barnes and Chen; and (2) the leakage value provided for Yanagawa’s Mo-gate transistor” (i.e., 85 mV/dec).15 Id. at 48–53. Regarding the latter, Patent Owner argues that given “Yanagawa’s disclosure that short-channel effects were avoided for the Mo-gate MOSFETs but only minimized for the Si-gate MOSFETs,” a person of ordinary skill in the art “would have expected that Yanagawa’s Mo-gate MOSFETs would have exhibited better ‘subthreshold leakage’ than the Si-gate MOSFETs, not worse as reported in Yanagawa’s 15 The parties’ experts explain that Yanagawa’s subthreshold leakage values, expressed as millivolts per decade (mV/dec), are known as “subthreshold swing” (SS). See Ex. 1042 ¶ 37; Ex. 2004 ¶¶ 126–127; Ex. 1014, 36–37. IPR2020-01008 Patent 6,445,047 B1 43 table.” Id. at 50 (citing Ex. 1004, 3 (Table I reproduced in Section II.D.1 above)). Petitioner disputes Patent Owner’s view of how a person of ordinary skill in the art would understand Yanagawa, relying on the testimony of Dr. Bravman. Reply 13–20. Having reviewed all of the parties’ arguments and cited evidence, we agree with Petitioner and credit Dr. Bravman’s supporting testimony, which is consistent with the evidence of record. See Ex. 1042 ¶¶ 30–42. As an initial matter, the point at which punchthrough current allegedly becomes a “punchthrough channel” (such that a transistor would be buried-channel rather than surface-channel in Patent Owner’s view) is not clear from Patent Owner’s arguments and Dr. Kuhn’s testimony. See PO Resp. 39–46 (arguing that the properties of Yanagawa’s Si-gate transistor result in “significant” punchthrough, such that the transistor has a “substantial” punchthrough channel); Sur-Reply 13 (arguing that “[t]he evidence establishes a [person of ordinary skill in the art] considered punchthrough current to be a channel,” but not quantifying the amount at which it is considered a punchthrough “channel”), 14–18 (arguing that a “non-negligible” punchthrough channel below the semiconductor substrate surface cannot “be ignored when determining whether a MOSFET is surface-channel-type,” and Yanagawa has a “significant” or “substantial” punchthrough channel); Ex. 1041, 56:5–23 (Dr. Kuhn opining that “[a] surface-channel transistor is a device that operates with a surface channel throughout its operating regime and has no significant buried channel,” “[a] buried-channel device is a device that has a buried channel throughout its operating range and no significant surface channel,” and other transistors are “neither”), 57:10–58:7, 145:16–148:25 (Dr. Kuhn testifying IPR2020-01008 Patent 6,445,047 B1 44 that 62 mV/dec of subthreshold swing is associated with “an ideal MOSFET” and at 100 mV/dec, “the device would be recognized, in general, to have significant punchthrough,” but “between 100 and 62 there’s a gray area” where “you need more data to see if it’s significant enough”), 153:19–154:12 (Dr. Kuhn acknowledging that she is not aware of “any literature describing providing a measure of what subthreshold swing value determines a surface-channel versus a buried-channel transistor”).16 Thus, under Patent Owner’s reasoning, there does not appear to be a clear line on which a person of ordinary skill in the art could determine if the amount of punchthrough current for a transistor is “significant” enough to constitute a channel below the surface of the semiconductor substrate. Regardless, we find Petitioner’s contentions regarding how a person of ordinary skill in the art would understand Yanagawa to be persuasive. First, Yanagawa expressly states that its Si-gate transistor has three properties that would reduce punchthrough current. Yanagawa states that (1) the “[s]hallow” 0.25-µm depth of the source/drain junctions is “sufficient to minimize short-channel effects,” (2) the gate oxide layer is “thin” to “minimize subthreshold leakage,” and (3) the “substrate concentration” was 16 Dr. Kuhn testifies that transistors exist that are neither surface-channel nor buried-channel, but is not aware of any document describing such transistors or specifying what those in the art would call them. Ex. 1041, 56:24–57:9; Tr. 61:7–23; see also Tr. 49:13–23 (Patent Owner acknowledging that there is no reference in the record describing the situation shown in Figure (B) above where a surface channel and alleged sub-surface punchthrough channel both exist when the transistor is ON). We likewise do not find anything in the record describing a category of transistors that is neither surface-channel nor buried-channel, or anything in Yanagawa indicating that a person of ordinary skill in the art would understand its Si-gate transistor to be in such a category. IPR2020-01008 Patent 6,445,047 B1 45 “determined to suppress the . . . subthreshold leakage.” Ex. 1004, 2–3. Yanagawa further states that the disclosed device was “experimentally fabricated” and tested to obtain various data (e.g., output data signal, access time, word-line delay). See Reply 14; Ex. 1042 ¶¶ 32–33; Ex. 1004, 1, 4–5. Patent Owner responds that Yanagawa “does not quantify what it means to ‘minimize’ short-channel effects” or explain that the disclosed remediation techniques are sufficient to prevent significant punchthrough. See PO Resp. 54; Sur-Reply 17–20. We find such disclosure unnecessary for a person of ordinary skill in the art to understand Yanagawa, however. Yanagawa plainly intended for the three properties to minimize short-channel effects, and subthreshold leakage in particular, and, importantly, the record reflects that each of those properties was known in the art to reduce punchthrough current. See Reply 15; Ex. 1042 ¶ 34; Ex. 1043, 7 (“Short-channel effects can be minimized by increasing the background concentration . . . . Another possibility is to decrease the gate oxide thickness; the thinning of the gate places the gate electrode closer to the channel and therefore gives it greater control of the channel.”), 12 (“By minimizing the junction depth of the source/drains, better short-channel effects . . . is achieved.”); Ex. 1048, 8 (describing a type of contact for the source and drain where “the junction depth can effectively be made zero to minimize the short-channel effects”). Given the clear disclosures that Yanagawa took steps to reduce short-channel effects, and subthreshold leakage in particular, it is difficult to see how a person of ordinary skill in the art reading Yanagawa would reach the opposite conclusion—namely, that the Si-gate transistor in fact exhibits short-channel effects and its punchthrough current would be so high as to cause a channel below the semiconductor surface, as Patent Owner contends. IPR2020-01008 Patent 6,445,047 B1 46 Moreover, Yanagawa expressly discloses a value of subthreshold leakage (75 mV/dec) for the Si-gate transistor that the evidence indicates is insignificant.17 See Ex. 1004, 3; Ex. 1042 ¶ 37 (Dr. Bravman agreeing that 75 mV/dec is not characteristic of significant punchthrough current and stating that “[a]t the time of Yanagawa’s device, a number less than [] approximately 95 mV/dec was generally considered acceptable”); Ex. 1043, 7–8 (“[T]he swing S is used to quantify the amount that the gate voltage must be reduced to decrease the current by one decade. . . . Acceptable values for S are 95mV/decade or less.”); Ex. 2004 ¶ 125 (Dr. Kuhn acknowledging that 75 mV/dec is “not characteristic of [a] significant punchthrough channel”). We find unavailing Patent Owner’s arguments that Yanagawa’s disclosed value of 75 mV/dec is incorrect. See PO Resp. 48–53. We do not agree that the disclosed value is inconsistent with the rest of Yanagawa, given the statements discussed above that subthreshold leakage was minimized. Further, regarding Yanagawa’s disclosure that short-channel effects are “avoid[ed]” for the Mo-gate transistor (with 85 mV/dec subthreshold leakage) but “minimiz[ed]” for the Si-gate transistor (with lower 75 mV/dec subthreshold leakage), we see little difference between the terminology “avoid” and “minimize,” and certainly not enough to conclude that the reference to 75 mV/dec is in error. See Ex. 1004, 2–3. And Dr. Bravman points to at least one critical factor that explains the difference 17 75 mV/dec is below 100 mV/dec where a device would be recognized to have “significant punchthrough” in Dr. Kuhn’s opinion, and within the 62–100 mV/dec “gray area” she described where punchthrough may be “significant enough” for the transistor to be buried-channel. See Ex. 1041, 145:16–148:25. IPR2020-01008 Patent 6,445,047 B1 47 in values for the Mo-gate and Si-gate transistors, which we find persuasive: “[T]he SS value defines the entire range of subthreshold leakage, but short-channel effects (e.g., punchthrough current) are only one component of this leakage. Thus, statements regarding short-channel effects are not directly comparable to SS values because SS value[s] measure more than just leakage from short-channel effects.” Ex. 1042 ¶ 38 (citation omitted); see Ex. 1041, 172:15–23 (Dr. Kuhn acknowledging that leakage current broadly relates to “the channel from source to drain,” “from the gate to the body,” etc.). Second, with respect to Patent Owner’s comparisons of Yanagawa’s Si-gate transistor to the transistors of Barnes and Chen: although the transistors share certain properties, Yanagawa’s Si-gate transistor differs from those disclosed in Barnes and Chen in numerous ways that would impact the level of punchthrough current. See Ex. 1042 ¶¶ 41–42. Barnes, for example, “has source/drain junctions that are not as shallow as Yanagawa,” “has a lower substrate doping concentration, “is silent on its channel implant depth,” and “has a higher drain voltage.” Id. ¶ 41; see Ex. 1004, 2–3; Ex. 2029, 4–6. And “Yanagawa employs a substrate doping concentration that is an entire order of magnitude higher than Chen’s substrate doping for its 2.5-V transistor.” Ex. 1042 ¶ 42; see Ex. 1004, 3; Ex. 1014, 131. Neither reference mentions a “punchthrough channel.” Thus, we do not agree that a comparison to Barnes or Chen indicates that Yanagawa’s Si-gate transistor has a substantial punchthrough channel, as Patent Owner contends.18 18 Dr. Kuhn also testifies that based on the comparison to the Barnes transistor, Yanagawa’s Si-gate transistor “would have current leakage at zero gate bias on the same order of magnitude as the current flowing through IPR2020-01008 Patent 6,445,047 B1 48 Third, with respect to Patent Owner’s argument regarding Yanagawa’s Vth-Leff curve shown above: Patent Owner’s position is that Yanagawa “had to” reduce its channel length (from approximately 2-µm to 1-µm) to set its threshold voltage at 0.5 V. PO Resp. 40–41. Although Yanagawa discloses that “[t]o make 0.5 ± 0.1-V threshold voltage, it is necessary to make 1 ± 0.1-µm effective channel length,” Yanagawa discloses at least three other properties that would alter the transistor’s threshold voltage: the channel implant, thin gate oxide, and relatively high substrate dopant concentration. See Ex. 1042 ¶ 39; Ex. 1004, 3 (“Shallow B+ implantation was made for threshold-voltage adjustment.”) (gate oxide thickness of “30 nm” for the Si-gate transistor, less than that for the Mo-gate transistor); Ex. 1049, 4 (disclosing that threshold voltage depends on, among other things, “channel length,” “substrate doping,” and “oxide thickness”). Accordingly, we do not agree with the premise of Patent Owner’s argument, and find that Yanagawa’s channel length and threshold voltage do not show that the Si-gate transistor has a substantial punchthrough channel, as Patent Owner contends. the transistor resulting from applying the 0.5-V threshold voltage to the gate,” but acknowledges that such a device in which current flow in the OFF state (shown in Figure (A) above) is on the same order of magnitude as current flow in the ON state (shown in Figure (B) above) is “just not something people do” and “the circuit fails for a variety of reasons.” See Ex. 2004 ¶ 137; Ex. 1041, 197:21–199:10. This further indicates that the comparison to Barnes is inapposite. See Ex. 1042 ¶¶ 15 (“If Yanagawa’s Si-gate transistor truly had about the same current in the subthreshold regime as the ON state, i.e., a channel in both regimes, the device may not turn off properly. Among other issues, if the device does not turn off properly, the logic operation of the circuit would fail.”), 31. IPR2020-01008 Patent 6,445,047 B1 49 In sum, the full trial record indicates that a person of ordinary skill in the art would understand Yanagawa’s Si-gate transistor to be a “surface-channel-type MOSFET” (i.e., a MOSFET in which the channel forms at the surface of the semiconductor substrate, rather than slightly under the surface). The Si-gate transistor is an N-FET device with a shallow boron channel implant (i.e., a p-type dopant, the same as the p-type substrate). There is no doping of the same type as the source and drain regions that would normally indicate a buried-channel transistor, nor is there any other structure disclosed that would bury the channel. Thus, when the Si-gate transistor is ON, a channel forms at the surface of the semiconductor substrate. Petitioner has shown sufficiently that Yanagawa discloses a “first-surface-channel-type MOSFET,” as recited in claim 1. All other limitations of claim 1 are undisputed. c) Conclusion For the reasons set forth by Petitioner and explained above, we are persuaded that Yanagawa discloses all of the limitations of claim 1. Petitioner has proven, by a preponderance of the evidence, that claim 1 is anticipated by Yanagawa under 35 U.S.C. § 102(b). 3. Claims 2 and 4 Claim 2 depends from claim 1 and recites that “a dopant concentration in the channel region of the second-surface-channel-type MOSFET is lower than a dopant concentration in the channel region of the first-surface- channel-type MOSFET.” Petitioner argues that in Yanagawa, the alleged “second-surface-channel-type MOSFET” (i.e., Mo-gate transistor) has no channel dopant, whereas the alleged “first-surface-channel-type MOSFET” IPR2020-01008 Patent 6,445,047 B1 50 (i.e., Si-gate transistor) has a channel dopant concentration of 5.9 x 1011/cm2, as shown in Table I above. See Pet. 42–43; Ex. 1004, 3. Claim 4 depends from claim 1 and recites that “the first-surface- channel-type MOSFET is formed in a logic circuit block of the semiconductor substrate,” “the second-surface-channel-type MOSFET is formed in a memory cell block of the semiconductor substrate,” and “the second gate insulating film is thicker than the first gate insulating film.” Petitioner argues that in Yanagawa, the alleged “first-surface-channel-type MOSFET” (i.e., Si-gate transistor) is formed in “the peripheral logic portion of the chip,” the alleged “second-surface-channel-type MOSFET” (i.e., Mo-gate transistor) is an “access transistor[] in the memory array,” and the alleged “second gate insulating film” (for the MO-gate transistor) has a thickness of 40 nm, which is more than the alleged “first gate insulating film” (for the Si-gate transistor), which has a thickness of 30 nm, as shown in Table I above. See Pet. 43–46; Ex. 1004, 1–4. Patent Owner does not argue separately dependent claims 2 and 4. See PO Resp. 16–55; Sur-Reply 1–23. We disagree with Patent Owner’s arguments regarding parent claim 1 for the reasons explained above. See supra Section II.D.2. We have reviewed Petitioner’s contentions and supporting evidence, including the testimony of Dr. Bravman, and are persuaded that Petitioner has proven, by a preponderance of the evidence, that claims 2 and 4 are anticipated by Yanagawa under 35 U.S.C. § 102(b), for the reasons stated by Petitioner. See Pet. 42–46; Ex. 1003 ¶¶ 107–113. E. Obviousness Ground Based on Yanagawa (Claims 1, 2, and 4) Petitioner argues, in the alternative to its anticipation ground, that claims 1, 2, and 4 would have been obvious over Yanagawa under 35 U.S.C. IPR2020-01008 Patent 6,445,047 B1 51 § 103(a). Pet. 53–58. The only difference between Petitioner’s obviousness ground and its anticipation ground based on Yanagawa is with respect to the claim 1 limitation of a “first gate electrode . . . formed out of a poly-silicon film formed directly on the first gate insulating film.” Id. at 53. Petitioner argues that “[t]o the extent there is any doubt that Yanagawa” discloses the limitation, it would have been obvious based on the knowledge of a person of ordinary skill in the art. Id. For example, Petitioner explains that Yanagawa’s alleged “first-surface-channel-type MOSFET” (i.e., Si-gate transistor) has a poly-silicon gate and is a MOSFET with “a gate that sits on the oxide layer, which sits on top of the substrate—hence metal (gate)-oxide-semiconductor.” Id. at 54–55. According to Petitioner, a person of ordinary skill in the art would understand that Yanagawa’s “first gate electrode (Si-gate) sits directly on top of the first insulating film,” which was the “convention[al] approach.” Id. at 55–56. Also, “because Yanagawa does not describe any layer between the gate oxide and gate electrode, it would have been obvious that the gate electrode sits directly on the gate oxide.” Id. at 57. Patent Owner does not dispute that Yanagawa teaches a “first gate electrode . . . formed out of a poly-silicon film formed directly on the first gate insulating film.” We disagree with Patent Owner’s other arguments regarding claim 1 for the reasons explained above, and find that Yanagawa teaches all limitations of claims 1, 2, and 4. See supra Section II.D. Accordingly, we need not address Petitioner’s alternative obviousness arguments regarding the “first gate electrode” of claim 1, and conclude that the claims also would have been obvious based on Yanagawa. See Realtime Data, LLC v. Iancu, 912 F.3d 1368, 1373 (Fed. Cir. 2019) (“[I]t is well settled that a disclosure that anticipates under § 102 also renders the claim IPR2020-01008 Patent 6,445,047 B1 52 invalid under § 103, for anticipation is the epitome of obviousness.” (citations and internal quotation marks omitted)). F. Obviousness Ground Based on Yanagawa and An (Claim 3) Claim 3 depends from claim 1 and recites that “the first-surface- channel-type MOSFET is formed in a logic circuit block of the semiconductor substrate” and “the second-surface-channel-type MOSFET controls power to be supplied to the logic circuit block.” Petitioner argues that claim 3 would have been obvious based on Yanagawa and An, relying on its earlier arguments regarding anticipation and obviousness of parent claim 1. See Pet. 47–53, 58–59; CRFD Research, Inc. v. Matal, 876 F.3d 1330, 1345–46 (Fed. Cir. 2017) (agreeing with the petitioner that it “incorporated [an] argument into other grounds of unpatentability . . . by direct citation to [the] argument in the petition”). Petitioner argues that Yanagawa’s Si-gate transistors are formed in a logic circuit block (i.e., a peripheral region including row and column decoders), and it would have been obvious in view of An to “employ Yanagawa’s Mo-based transistors . . . for its I/O circuitry that receives the external power supply, given that Yanagawa’s second type transistors use a thicker gate oxide” than the Si-gate transistors. Id. at 47–49. Petitioner provides multiple reasons why a person of ordinary skill in the art would have combined the references’ teachings in that manner, including, for example, that it was “well-known that the I/O interface must be designed to withstand high voltages associated with electrostatic discharge (ESD)” and An expressly teaches the use of “transistors with a thicker gate oxide relative to other transistors in the device for the I/O circuitry” to do so. Id. at 28, 49–54 (citing Ex. 1007, col. 1, ll. 34–46). IPR2020-01008 Patent 6,445,047 B1 53 Patent Owner does not argue separately dependent claim 3. See PO Resp. 16–55; Sur-Reply 1–23. We disagree with Patent Owner’s arguments regarding parent claim 1 for the reasons explained above. See supra Section II.D.2. We have reviewed Petitioner’s contentions and supporting evidence, including the testimony of Dr. Bravman, and find it persuasive. See Pet. 47–53; Ex. 1003 ¶¶ 114–130. For the reasons set forth by Petitioner, we are persuaded that Yanagawa and An collectively teach all of the limitations of claim 3. We also are persuaded that a person of ordinary skill in the art would have been motivated to use Yanagawa’s Mo-gate transistor (based on the teachings of An) to control power to a logic circuit block, achieving the semiconductor device recited in the claim, and would have had a reasonable expectation of success in doing so. Petitioner has proven, by a preponderance of the evidence, that claim 3 would have been obvious based on Yanagawa and An under 35 U.S.C. § 103(a). G. Obviousness Grounds Based on Houston (Claims 1, 2, and 4), and Houston and An (Claim 3) Petitioner contends that claims 1, 2, and 4 are unpatentable over Houston, and claim 3 is unpatentable over Houston and An, under 35 U.S.C. § 103(a). Pet. 59–81. Petitioner’s analysis of the Houston-based asserted grounds is similar to its analysis for the Yanagawa-based grounds. Compare id. at 29–59, with id. at 59–81. As explained above, we conclude that claims 1–4 are unpatentable under the Yanagawa-based grounds. See supra Sections II.D–F. As such, we need not address Petitioner’s alternative Houston-based grounds. See Boston Sci. Scimed, Inc. v. Cook Grp. Inc., 809 F. App’x 984, 990 (Fed. Cir. 2020) (non-precedential) (recognizing that “the Board need not address issues that are not necessary to the resolution of IPR2020-01008 Patent 6,445,047 B1 54 the proceeding” and, thus, agreeing that the Board has “discretion to decline to decide additional instituted grounds once the petitioner has prevailed on all its challenged claims”). IPR2020-01008 Patent 6,445,047 B1 55 III. CONCLUSION19 Petitioner has demonstrated, by a preponderance of the evidence, that claims 1–4 of the ’047 patent are unpatentable. In summary: 19 Should Patent Owner wish to pursue amendment of the challenged claims in a reissue or reexamination proceeding subsequent to the issuance of this Decision, we draw Patent Owner’s attention to the April 2019 Notice Regarding Options for Amendments by Patent Owner Through Reissue or Reexamination During a Pending AIA Trial Proceeding. See 84 Fed. Reg. 16,654 (Apr. 22, 2019). If Patent Owner chooses to file a reissue application or a request for reexamination of the challenged patent, we remind Patent Owner of its continuing obligation to notify the Board of any such related matters in updated mandatory notices. See 37 C.F.R. §§ 42.8(a)(3), 42.8(b)(2). 20 As explained above, given our disposition of the grounds based on Yanagawa, we do not reach Petitioner’s alternative ground based on Houston. See supra Section II.G. 21 As explained above, given our disposition of the ground based on Yanagawa and An, we do not reach Petitioner’s alternative ground based on Houston and An. See supra Section II.G. Claims 35 U.S.C. § References/ Basis Claims Shown Unpatentable Claims Not Shown Unpatentable 1, 2, 4 102(b) Yanagawa 1, 2, 4 1, 2, 4 103(a) Yanagawa 1, 2, 4 3 103(a) Yanagawa, An 3 1, 2, 4 103(a) Houston20 3 103(a) Houston, An21 Overall Outcome 1–4 IPR2020-01008 Patent 6,445,047 B1 56 IV. ORDER In consideration of the foregoing, it is hereby: ORDERED that claims 1–4 of the ’047 patent have been shown to be unpatentable. This is a final decision. Parties to the proceeding seeking judicial review of the decision must comply with the notice and service requirements of 37 C.F.R. § 90.2. IPR2020-01008 Patent 6,445,047 B1 57 FOR PETITIONER: Jeremy Jason Lang K. Patrick Herman ORRICK, HERRINGTON & SUTCLIFFE LLP ptabdocketjjl2@orrick.com p52ptabdocket@orrick.com FOR PATENT OWNER: Gerald B. Hrycyszyn Marc S. Johannes Richard F. Giunta Elisabeth Hunt Gregory S. Nieberg Robert A. Jensen WOLF GREENFIELD & SACKS, P.C. ghrycyszyn-ptab@wolfgreenfield.com mjohannes-ptab@wolfgreenfield.com rgiunta-ptab@wolfgreenfield.com ehunt-ptab@wolfgreenfield.com gnieberg-ptab@wolfgreenfield.com rjensen-ptab@wolfgreenfield.com Copy with citationCopy as parenthetical citation