Ex Parte Stevens et alDownload PDFPatent Trial and Appeal BoardNov 27, 201211560338 (P.T.A.B. Nov. 27, 2012) Copy Citation UNITED STATES PATENT AND TRADEMARKOFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 11/560,338 11/15/2006 John K. Stevens VAI.P-058 5630 73549 7590 11/27/2012 Larson & Anderson, LLC re:VAI P.O. Box 4928 Dillon, CO 80435-4928 EXAMINER PRESTON, REBECCA STRASZHEIM ART UNIT PAPER NUMBER 3738 MAIL DATE DELIVERY MODE 11/27/2012 PAPER Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE __________ BEFORE THE PATENT TRIAL AND APPEAL BOARD __________ Ex parte JOHN K. STEVENS and PAUL WATERHOUSE __________ Appeal 2011-008587 Application 11/560,338 Technology Center 3700 __________ Before DEMETRA J. MILLS, JEFFREY N. FREDMAN, and JACQUELINE WRIGHT BONILLA, Administrative Patent Judges. BONILLA, Administrative Patent Judge. DECISION ON APPEAL This is an appeal under 35 U.S.C. § 134 involving claims directed to a metal surgical implant assembly. The Examiner has rejected the claims as obvious. We have jurisdiction under 35 U.S.C. § 6(b). We affirm the obviousness rejections, but designate two affirmances as new grounds of rejection under 37 C.F.R. § 41.50(b). Appeal 2011-008587 Application 11/560,338 2 STATEMENT OF THE CASE Claims 1-6 are on appeal. Independent claim 1 is representative and reads as follows (emphasis added): 1. A metal surgical implant assembly comprising: a metal surgical implant with at least one elongated portion; a first antenna wrapped around the at least one elongated portion; the first antenna electrically coupled with circuitry; the first antenna and circuitry tuned to a frequency below 450 kilohertz; the assembly substantially sterile. The claims stand rejected under 35 U.S.C. § 103(a) as follows: (I) claims 1-5 as obvious over Sherman1 in view of Gustilo;2 (II) claim 6 as obvious over Sherman in view of Gustilo, and further in view of Werneth;3 (III) claims 1-5 as obvious over DiSilvestro4 in view of Sherman; and (IV) claim 6 as obvious over DiSilvestro in view of Sherman, and further in view of Werneth. 1 Sherman, U.S. Pat. Appl. Publ. No. 2007/0005141 A1, published Jan. 4, 2007. 2 Gustilo, U.S. Pat. No. 5,725,595, issued Mar. 10, 1998. 3 Werneth et al., U.S. Pat. Appl. Publ. No. 2006/0106375 A1, published May 18, 2006. 4 DiSilvestro et al., U.S. Pat. No. 7,559,951 B2, issued Jul. 14, 2009. Appeal 2011-008587 Application 11/560,338 3 I. Findings of Fact 1. Sherman describes an apparatus for transcutaneously transferring energy to an implantable orthopaedic device, such as a tibial tray implant (Sherman [0004]). 2. Figures 8 and 9 in Sherman show features of a relevant tibial tray. Figure 8 depicts a tibial tray (60) comprising a bobbin assembly (68) secured to a distal end of the stem portion (66) (id. at [0036]). Figure 9 depicts the bobbin assembly (68) as including “screw head 70 having a hemispherical shape and a bobbin 72 extending axially from the screw head 70 in the direction of an axis 74” (id.). A “secondary coil 16 is wound around the bobbin 72 of the bobbin assembly 68” (id. at [0037]). Appeal 2011-008587 Application 11/560,338 4 3. Sherman teaches that the “bobbin assembly 68 may be formed from any nonmagnetic material such as a plastic material” (id. at [0036]). 4. Sherman discloses that in certain embodiments, “resonant frequencies of the coils 12, 16 are matched to a resonant frequency of about 5 kilohertz” (id. at [0028]; see also [0057] (describing a frequency “of about 5 kilohertz” for knee implants and “about 4 kilohertz” for hip implants)). 5. Gustilo describes a hip stem prosthesis, such as one inserted in a femur (Gustilo, col. 1, ll. 54-57). 6. Gustilo teaches that “[t]ypically, the hip stem prosthesis 10 is made of a material such as titanium, a cobalt-chromium alloy, stainless steel or other material of a surgical grade suitable for implantation” (id. at col. 3, ll. 58- 60). 7. Titanium is a non-magnetic metal.5 Certain cobalt-chromium alloys used in surgical implants are non-magnetic metal.6 Certain stainless steels used in implants are non-magnetic metal.7 5 See.,e.g., Non-magnetic metals, NEWTON: ASK A SCIENTISTS! DEO OFFICE OF SCIENCE, http://www.newton.dep.anl.gov/askasci/phy05/phy05054.htm (last visited Nov. 26, 2012); Q & A Magnetic Metals, THE NEW YORK TIMES: SCIENCE http://www.nytimes.com/2006/05/16/science/16qna.html (last visited Nov. 26, 2012). 6 See, e.g., ASTM F75 CoCr Alloy (Arcam EBM system), http://www.arcam.com/CommonResources/Files/www.arcam.com/Documen ts/EBM%20Materials/Arcam-ASTM-F75-Cobalt-Chrome.pdf (last visited Nov. 26, 2012). 7 What Is Surgical Stainless Steel?, WISEGEEK, http://www.wisegeek.com/what-is-surgical-stainless-steel.htm (last visited Nov. 26, 2012) (id.); see also Jack Ward, Body piercing and MRI Scans, Appeal 2011-008587 Application 11/560,338 5 Analysis We first address claim interpretation of the phrase “a metal surgical implant with at least one elongated portion” recited in claim 1. The Examiner interprets “with” in this phrase to mean “accompanying,” citing a Dictionary.com definition (Ans. 10). Thus, according to the Examiner, “a metal surgical implant with at least one elongated portion” corresponds to two independent structures, i.e., a metal surgical implant and an elongated portion, which are attached with/to each other respectively (id. at 9). Based on this interpretation, the Examiner concludes that “the at least one elongated portion is not required to be metal” (id. at 10). Appellants dispute this interpretation and argue that claim 1 requires that the elongated portion be metal (App. Br. 3). According to Appellants, “[o]ne skilled in the art of surgical implants would immediately understand that the plain meaning of ‘elongated portion’ simply defines the shape of the ‘metal surgical implant’” (id. at 5-6). Appellants note that the “www.dictionary.com printout” provided by the Examiner presents other definitions of the term “with,” including one defining the term to mean “characterized by or having,” which is consistent with Appellants interpretation (Reply Br. 2). Based on the record before us, we understand that the term “with” has at least two alternative meanings, including the interpretation adopted by the Examiner and the one adopted by Appellants. We note, however, that “during examination proceedings, claims are given their broadest reasonable http://safepiercing.org/wp-content/uploads/2009/03/Piercing_MRI.pdf (last visited Nov. 26, 2012). Appeal 2011-008587 Application 11/560,338 6 interpretation consistent with the specification.” In re Hyatt, 211 F.3d 1367, 1372 (Fed. Cir. 2000). When we read the term in light of Specification here, we interpret “with” as defined by Appellants. Specifically, the Specification describes that “[a] metal surgical implant has a first antenna wrapped around an elongated portion ….” (Spec. 2, 1st sentence under “Summary of the invention”). A broadest reasonable reading consistent with this disclosure, i.e., that the “surgical implant has … an elongated portion” (id.), is that the recited “elongated portion” is part of the metal surgical implant itself. Moreover, the rest of the Specification does not disclose that the elongated portion may be a structure separate from the metal implant or that the elongated portion may be non-metal. Thus, we interpret the term “metal” to modify the “at least one elongated portion,” which is part of the “metal surgical implant,” as recited in claim 1. Our analysis does not end with this claim interpretation, however. The Examiner finds, among other things, that Sherman “discloses the invention substantially as claimed,” including a “bobbin assembly (68) featuring at least one elongated portion (screw 70, 72) around which is a bobbin (72) with a first antenna (secondary coil 16) and a sleeve (78) (paragraphs [0036-0037])” (Ans. 4). The Examiner finds that the “bobbin assembly, including all it’s components, is formed from a non-magnetic material such as plastic” (id. (citing Sherman [0036])). The Examiner further finds that “Gustilo discloses a hip stem prosthesis (10),” where the “stem maybe made from titanium or stainless steel” (id. at 5 (citing Gustilo, col. 3, ll. 58-60)). The Examiner concludes that it would have been obvious to an ordinary artisan to “make the surgical implant (tibial tray) including Appeal 2011-008587 Application 11/560,338 7 the platform and stem portion, as taught by Sherman, from the same materials (titanium or stainless steel) as the stem of the prosthesis, as taught by Gustilo,” because both materials were implanted into bones (id.). In response, Appellants assert the claim construction discussed above, and argue that based on proper claim construction, the obviousness rejections must be withdrawn. (App. Br. 6; see also id. at 5-7). Appellants further contend: Sherman acknowledges the detuning/signal blocking problems caused by metal (e.g Gustilo). The only materials Sherman lists as possible choices for construction of the bobbin assembly (e.g. where the antenna is wrapped) are either plastic or rubber. See Sherman's paragraphs [0030], [0034], [0036], and [0037]. Sherman does not allow for the bobbin to be made of metal and the citation of Gustilo for this limitation is improper. (Id. at 6.) Contrary to Appellants’ assertion, Sherman does not teach that a bobbin assembly must be plastic or rubber, or that it cannot be made of metal. What the reference discloses is that “bobbin assembly 68 may be formed from any nonmagnetic material such as a plastic material.” (FF 3 (citing Sherman [0036]) (emphasis added); see also Sherman [0030] (stating that “bobbin 32 may be formed from any nonmagnetic and nonconductive material such as, for example, a plastic material”); [0034] (stating that “sleeve 56 may be formed from any nonmagnetic and nonconductive material such as plastic or the like”); [0037] (stating that “sleeve 78 may also be formed from any type of nonmagnetic material such as a plastic or rubber material”).) In other words, while Sherman teaches the use plastic or rubber, Appeal 2011-008587 Application 11/560,338 8 as examples of nonmagnetic material, Sherman also expressly teaches that any nonmagnetic material used in implanted devices is also appropriate. The Examiner cites Gustilo to show that an ordinary artisan would have known to use “a material such as titanium, a cobalt-chromium alloy, stainless steel or other material of a surgical grade suitable for implantation” when making a bobbin assembly for an implant as taught in Sherman. Nothing in Sherman, nor anything else cited by Appellants, indicates that Sherman teaches away from such a combination. It would have been obvious to an ordinary artisan reading Sherman to use nonmagnetic metals understood to be useful in implants, such as titanium, certain cobalt- chromium alloys, and certain stainless steels, exactly as taught in Gustilo (FF 6, 7). Thus, we conclude that the preponderance of the evidence establishes that claim 1 is obvious over Sherman in view of Gustilo. Appellants do not argue dependent claims 2-5 separately, and therefore these claims fall with independent claim 1. 37 C.F.R. § 41.37(c)(1)(vii). We note that the Examiner focuses on, and at times relies on, what we conclude to be an incorrect claim interpretation (Ans. 10-11). Moreover, the Examiner does not expressly make the point, as we do here, that an ordinary artisan reading Gustilo would have known that titanium, certain cobalt- chromium alloys, and certain stainless steels, and especially those often used in implants, were nonmagnetic (FF 7; Ans. 5). For these reasons, and our newly cited evidentiary references, we designate the affirmance of the Examiner’s obviousness rejection of claims 1-5 over Sherman in view of Gustilo as a new ground of rejection under 37 C.F.R. § 41.50(b). Appeal 2011-008587 Application 11/560,338 9 II. The Examiner rejects claim 6 as obvious over Sherman in view of Gustilo, and further in view of Werneth (Ans. 5-6). In this rejection, the Examiner relies on the rejection of claims 1 and 5 as discussed above, but further finds that “Werneth teaches a probe with two antennas, with a defined directional and distance relationship with respect to each other, which are tuned to different frequencies,” as recited in dependent claim 6. We agree with the findings of the Examiner regarding Werneth (Ans. 6; see also Werneth [0088]), which Appellants do not dispute (App. Br. 7). Thus, we conclude that the preponderance of the evidence establishes that claim 6 is obvious over Sherman in view of Gustilo and Werneth, and affirm the Examiner’s rejection of claim 6 based on these references. Because the Examiner relies on incorrect claim interpretation and does not expressly state that Gustilo teaches the use of nonmagnetic metals in implants, as discussed above in relation to claims 1-5, we designate this affirmance as a new ground of rejection under 37 C.F.R. § 41.50(b). III. The Examiner rejects claims 1-5 as obvious over DiSilvestro in view of Sherman (Ans. 6-8; Final Office Action 5-7). Appellants do not respond to this rejection or otherwise indicate that Appellants appeal the rejection (see, e.g., App. Br. 2 (“Grounds of Rejection to be reviewed on Appeal”); see also App. Br. and Reply Br. generally). Thus, we summarily affirm this rejection. Appeal 2011-008587 Application 11/560,338 10 IV. The Examiner also rejects claim 6 as obvious over DiSilvestro in view of Sherman, and further in view of Werneth (Ans. 8; Final Office Action 7- 8). Appellants do not respond to this rejection or otherwise indicate that Appellants appeal the rejection (see, e.g., App. Br. 2 (“Grounds of Rejection to be reviewed on Appeal”); see also App. Br. and Reply Br. generally). Thus, we summarily affirm this rejection. SUMMARY We affirm all four obviousness rejections. Regarding our affirmance of the rejections of claims 1-5 as obvious over Sherman in view of Gustilo, and claim 6 as obvious over Sherman in view of Gustilo and Werneth, however, we designate these rejections as new grounds under 37 C.F.R. § 41.50(b). TIME PERIOD FOR RESPONSE This decision contains new grounds of rejection pursuant to 37 C.F.R. § 41.50(b). 37 C.F.R. § 41.50(b) provides that “[a] new ground of rejection . . . shall not be considered final for judicial review.” 37 C.F.R. § 41.50(b) also provides that the Appellant, WITHIN TWO MONTHS FROM THE DATE OF THE DECISION, must exercise one of the following two options with respect to the new ground of rejection to avoid termination of the appeal as to the rejected claims: (1) Reopen prosecution. Submit an appropriate amendment of the claims so rejected or new evidence relating to the claims so rejected, or both, and have the matter reconsidered by the examiner, in which event the proceeding will be remanded to the examiner. . . . Appeal 2011-008587 Application 11/560,338 11 (2) Request rehearing. Request that the proceeding be reheard under § 41.52 by the Board upon the same record. . . . AFFIRMED; 37 C.F.R. § 41.50(b) dm Notice of References Cited Application/Control No. 11/560,338 Applicant(s)/Patent Under Reexamination Appeal No. 2011-008587 Examiner BPAI Art Unit 3700 Page of U.S. PATENT DOCUMENTS * Document Number Country Code-Number-Kind Code Date MM-YYYY Name Classification A US- B US- C US- D US- E US- F US- G US- H US- I US- J US- K US- L US- M US- FOREIGN PATENT DOCUMENTS * Document Number Country Code-Number-Kind Code Date MM-YYYY Country Name Classification N O P Q R S T NON-PATENT DOCUMENTS * Include as applicable: Author, Title Date, Publisher, Edition or Volume, Pertinent Pages) U Non-magnetic metals, NEWTON: ASK A SCIENTISTS! DEO OFFICE OF SCIENCE http://www.newton.dep.anl.gov/askasci/phy05/phy05054.htm (last visited Nov. 26, 2012) V Q & A Magnetic Metals, THE NEW YORK TIMES: SCIENCE http://www.nytimes.com/2006/05/16/science/16qna.html (last visited Nov. 26, 2012) W ASTK F75 CoCr Alloy (Arcam EBM system), http://www.arcam.com/CommonResources/Files/www.arcam.com/Documents/EBM%20Materials/Arcam-ASTM-F75-Cobalt- Chrome.pdf (last visited Nov. 26, 2012) X What Is Surgical Stainless Steel?, WiseGEEK, http://www.wisegeek.com/what-is-surgical-stainless-steel.htm (last visited Nov. 26, 2012) *A copy of this reference is not being furnished with this Office action. (See MPEP § 707.05(a).) Dates in MM-YYYY format are publication dates. Classifications may be US or foreign. U.S. Patent and Trademark Office PTO-892 (Rev. 01-2001) Notice of References Cited Part of Paper No. Notice of References Cited Application/Control No. 11/560,338 Applicant(s)/Patent Under Reexamination Appeal No. 2011-008587 Examiner BPAI Art Unit 3700 Page of U.S. PATENT DOCUMENTS * Document Number Country Code-Number-Kind Code Date MM-YYYY Name Classification A US- B US- C US- D US- E US- F US- G US- H US- I US- J US- K US- L US- M US- FOREIGN PATENT DOCUMENTS * Document Number Country Code-Number-Kind Code Date MM-YYYY Country Name Classification N O P Q R S T NON-PATENT DOCUMENTS * Include as applicable: Author, Title Date, Publisher, Edition or Volume, Pertinent Pages) U Jack Ward, Body piercing and MRI Scans, http://safepiercing.org/wp-content/uploads/2009/03/Piercing_MRI.pdf (last visited Nov. 20, 2012) V W X *A copy of this reference is not being furnished with this Office action. (See MPEP § 707.05(a).) Dates in MM-YYYY format are publication dates. Classifications may be US or foreign. U.S. Patent and Trademark Office PTO-892 (Rev. 01-2001) Notice of References Cited Part of Paper No. 2 of 2 Privacy PolicyNEWTON's HOME PAGE Non-magnetic Metals Name: Shannan Status: other Age: N/A Location: N/A Country: N/A Date: N/A Question: What metals are not magnetic? Replies: There is not a simple answer. For a metal (or any other substance) to be magnetic, it must have electron spin. This gives the substance an electronic angular momentum to interact with the magnetic field. Some metals, like the lanthanides, consistently have unpaired electrons due to the Pauli Exclusion Principle, and so are typically strongly magnetic. But other metals may be magnetic or not magnetic depending upon what substance they are found. Alloys made of nominally magnetic metals such as Fe and Ni may become non-magnetic in certain alloys grouped together as "stainless steel". In addition, the term "magnetic" is not very precise. Some substances become "magnetic" in the presence of a magnetic field, but are not magnetic in the absence of a magnetic field. These are called "paramagnetic". Other substances form "permanent" magnets and have their own intrinsic magnetic field. These are called "ferromagnetic" materials because iron metal is the "typical" example. Yet other substances have a structure in which some of the electrons point in one direction and another layer of domain point in the opposite direction. These more complex structures are called "antiferromagnetic". A further complication is that the magnetic behavior depends upon the temperature. So at low temperature a substance may have one kind of magnetic properties but at a higher temperature may have another type of magnetic behavior. The bottom line is that the magnetic properties of a substance is complicated, and it is hard to assign metals as being strictly magnetic and others to be strictly non-magnetic. Page 1 of 3Non-magnetic Metals 11/26/2012http://www.newton.dep.anl.gov/askasci/phy05/phy05054.htm You might find the attached article from the 16 May edition of the New York Times (on-line) interesting: http://www.nytimes.com/2006/05/16/science/16qna.html Vince Calder Dear Shannan, Numerous metals are not ferromagnetic. Common examples are copper, silver, aluminum, lead, magnesium, platinum and tungsten. All materials, however, react to magnetic fields in one of three ways: Ferromagnetic materials, such as iron, cobalt, and nickel, have small domains in which all the atoms line up with their permanent magnetic moments pointing in the same direction. When an external magnetic field is applied, the domains pointing in the direction of the field grow at the expense of other domains producing a very strong magnetic field in the direction of the external field. When the external field is removed, the domains remain aligned, producing a permanent magnet. In paramagnetic materials, such as aluminum, magnesium, and platinum, the atoms have permanent magnetic moments, but do not form domains. An external magnetic field tends to line the atoms up parallel to the external field, but the effect is much smaller and is proportional to the external field, so when the external field is removed, the atoms point randomly and no permanent effect remains. In diamagnetic materials, such as copper, lead, and silver, the atoms have no permanent magnetic moment. The effect of an external magnetic field is small (similar to paramagnetic materials) and in the opposite direction. As you can see, the subject is complicated, but these are the main ideas. Best, Dick Plano, Professor of Physics emeritus, Rutgers University Virtually anything that we commonly think of as matter can be influenced by a magnetic field, provided certain conditions are met. However, for the most part there are only 3 elements (and then compounds made that include those elements) which are commonly thought of as magnetic: Iron, Nickel, and Cobalt. While most any matter can be influenced by a magnetic field, these 3 elements are thousands of times more susceptible to the effects of a magnetic field. Their interaction is so strong, their effects so dramatic, and other things so weak or subtle, that we generally just think of other things as not "magnetic". The reason these three metals are so strongly magnetic is not completely understood. Their outer-most electrons tend to possess spins that line- up. This alignment, whatever the reason, is what gives cobalt, iron and nickel their very strong magnetic properties compared to most other materials. Michael Pierce Page 2 of 3Non-magnetic Metals 11/26/2012http://www.newton.dep.anl.gov/askasci/phy05/phy05054.htm NEWTON is an electronic community for Science, Math, and Computer Science K-12 Educators, sponsored and operated by Argonne National Laboratory's Educational Programs, Andrew Skipor, Ph.D., Head of Educational Programs. For assistance with NEWTON contact a System Operator (help@newton.dep.anl.gov), or at Argonne's Educational Programs NEWTON AND ASK A SCIENTIST Educational Programs Building 360 9700 S. Cass Ave. Argonne, Illinois 60439-4845, USA Update: June 2012 Click here to return to the Physics Archives Page 3 of 3Non-magnetic Metals 11/26/2012http://www.newton.dep.anl.gov/askasci/phy05/phy05054.htm May 16, 2006 Q & A Magnetic Metals By C. CLAIBORNE RAY Q. I have a titanium screw in my skull for a bone-anchored hearing aid. Does this mean I cannot have an M.R.I.? What elements make something attractive to a magnet? A. You can still have magnetic resonance imaging with a titanium implant. In fact, titanium is used for many medical implants because it does not interfere with CT scans and M.R.I.'s the way steel implants can, implant manufacturers say. Titanium may obscure specific areas of an image, but it is not affected by even strong magnetic fields. Not all metallic elements are attracted to magnets, and most orthopedic implants are made of nonmagnetic alloys. The four strongly magnetic elements are iron, nickel, cobalt and gadolinium. The strength of magnetic attraction depends on the way moving electrons are aligned in the atoms of a substance, sometimes forming minuscule internal magnets. In some substances, the tiny magnetic fields cancel one another out or are always randomly oriented. In materials attracted to magnets, the internal magnets within the material line up with the magnetic field of the magnet. That gives the material a magnetic field, and it is then pulled to the magnet. The fields vary with temperature, becoming stronger as it grows colder and disappearing at high enough temperatures. In the four ferromagnetic elements, the internal magnetic fields can stay aligned even at normal temperatures. Readers are invited to submit questions by mail to Question, Science Times, The New York Times, 229 West 43rd Street, New York, N.Y. 10036-3959, or by e-mail to question@nytimes.com. Page 1 of 2Magnetic Metals - New York Times 11/26/2012http://www.nytimes.com/2006/05/16/science/16qna.html?pagewanted=print&_r=0 Copyright 2006 The New York Times Company Privacy Policy Search Corrections XML Help Contact Us Work for Us Site Map Page 2 of 2Magnetic Metals - New York Times 11/26/2012http://www.nytimes.com/2006/05/16/science/16qna.html?pagewanted=print&_r=0 ASTM F75 Cobalt Chrome Alloy Arcam EBM system ARCAM EBM MATERIAL INFORMATION. ISSUED NOVEMBER 2007. r E s st ASTM F75 CoCr Alloy www.arcam.com G en er al c h ar ac te ri st ic s Co ba lt- ba se d al lo ys h av e b ee n us ed in d em an di ng ap pl ic at io ns fo r a s l on g as in ve st m en t c as tin g ha s b ee n av ai la bl e a s a n in du st ria l p ro ce ss . A rc am ’s El ec tro n Be am M elt in g te ch no lo gy co m pe te s d ire ct ly w ith in ve st m en t c as tin g an d is a v ia bl e ch oi ce fo r m an uf ac tu rin g co m pl ex p ar ts in co ba lt- ba se d al lo ys . Th e m ajo rit y of in ve st m en t c as tin gs m ad e f ro m th e c ob al t su pe r a llo ys a re ca st in a n op en at m os ph er e. W ith A rc am ’s El ec tro n Be am M elt in g pr oc es s t he v ac uu m at m os ph er e p ro - vi de s a co nt ro lle d en vi ro nm en t a nd en ab les su pe rio r m at er ia l pr op er tie s i n th e m an uf ac tu re d pa rt s. Co Cr M o al lo ys ar e w id ely u se d fo r m ed ica l p ro st he tic im pl an t de vi ce s. Th e a llo ys ar e e sp ec ia lly u se d w he re h ig h sti ffn es s o r a hi gh ly p ol ish ed a nd e xt re m el y w ea r- re sis ta nt m at er ia l i s re qu ire d. C oC rM o al lo ys ar e t he m at er ia ls of ch oi ce fo r a pp li- ca tio ns su ch as k ne e i m pl an ts, m et al -to -m et al h ip jo in ts an d de nt al p ro sth et ics . Co ba lt al lo ys a lso p lay a n im po rt an t r ol e i n th e p er fo rm an ce o f ae ro - a nd la nd -b as ed g as tu rb in es . W hi le va cu um ca st ni ck el al lo ys p re do m in at e i n th e h ot se ct io ns o f m od er n ae ro tu rb in e en gi ne s, co ba lt al lo ys a re ro ut in ely sp ec ifi ed fo r p ar tic ul ar ly d em an di ng ap pl ic at io ns su ch a s f ue l n oz zle s a nd v an es fo r i nd us - tr ia l g as tu rb in es . A rc am A ST M F 75 is a no n- m ag ne tic Co Cr M o al lo y ex hi bi tin g hi gh st re ng th , c or ro sio n re sis ta nc e, an d ex ce lle nt w ea r r es ist an ce . I t i s w id ely us ed fo r o rt ho pa ed ic an d de nt al im pl an ts . H ig hl y po lis he d co m po - ne nt s i nc lu de fe m or al st em s f or re pl ac em en t h ip s a nd k ne e c on dy les . O th er c ob al t m ed ic al im pl an ts in cl ud e ac et ab ul ar c up s a nd ti bi al tr ay s. In a ll ca se s, bu t e sp ec ia lly in hi p co m po ne nt s, m at er ia l q ua lit y is im pe ra tiv e as p ar ts a re h ea vi ly lo ad ed an d su bj ec t t o fa tig ue . A rc am E B M sy ste m Sp ec ia l c h ar ac te ri st ic s Th e A rc am A ST M F 75 C oC r a llo y is al so su ita bl e f or R ap id M an uf ac tu rin g of p ro du ct io n to ol s f or in je ct io n m ou ld in g of pl as tic p ar ts . T he h ig h ha rd ne ss o f t he m at er ia l a nd th e e xc el- len t m at er ia l q ua lit ie s a llo w p ol ish in g co m po ne nt s t o op tic al or m irr or -li ke fi ni sh es , a nd en su re s l on g to ol li fe . To ol s c an b e b ui lt w ith co m pl ex g eo m et rie s, an d th e c on fo rm al co ol in g ch an ne ls fu rt he r e nh an ce th e t oo l’s li fe a nd in cr ea se pr od uc tiv ity , p ar t a nd su rf ac e q ua lit y. A p p li ca ti o n s C oC r i s t yp ic al ly u se d fo r: – G as tu rb in es – O rt ho pa ed ic im pl an ts – D en ta l i m pl an ts P o w d er s p ec if ic at io n Th e A rc am A ST M F 75 C oC r a llo y p ow de r f or E BM is p ro du ce d by g as at om iz at io n an d th e c he m ica l c om po sit io n co m pl ies w ith th e A ST M F 75 st an da rd ’s sp ec ifi ca tio n. T he p ar tic le siz e i s 45 –1 00 m icr on s. Th is lim ita tio n of th e m in im um p ar tic le siz e en su re s s af e h an dl in g of th e p ow de r. Pl ea se re fe r t o th e A rc am M SD S (M at er ia l S af et y D at a S he et) fo r m or e i nf or m at io n ab ou t t he h an dl in g an d sa fe ty o f t he A rc am A ST M F 75 C oC r a llo y. A ST M F 75 C oC r A llo y P O ST P R O C ES SI N G H ea t tr ea tm en t Th e f ol lo w in g he at tr ea tm en t p ro gr am is re co m m en de d. 1. H ot is os ta tic p re ss in g (H IP ) i n a s ha re d cy cle , w ith th e fo llo w in g pa ra m et er s: – 12 00 °C – 10 00 b ar a rg on – 24 0 m in ut es . 2. H om og en isa tio n (H O M ) h ea t t re at m en t, w ith th e f ol lo w in g pa ra m et er s: – 12 20 °C – 0. 7– 0. 9 m ba r a rg on – 24 0 m in ut es . A s r ap id q ue nc h ra te a s p os sib le, fr om 1 22 0° C to 7 60 °C in 8 m in ut es m ax im um . T he p ur po se is to d iss ol ve c ar bi de s an d im pr ov e t he is ot ro py o f t he m ic ro st ru ct ur e, re du ci ng th e br itt len es s o f t he a s- bu ilt E BM m at er ia l. M ac h in in g Pa rt s m an uf ac tu re d in th e E BM p ro ce ss fe at ur e g oo d m ac hi n- ab ili ty . P ar ts p ro du ce d us in g th e A rc am E BM p ro ce ss de m on st ra te e xc el le nt re su lts w he n us in g an y co nv en tio na l m ac hi ni ng p ro ce ss . Th e e xc el len t p ro pe rt ie s d isp la ye d by th e p ar ts m an uf ac tu re d w ith E BM a llo w p ol ish in g of th e p ar ts to a m irr or o r o pt ic al fin ish fo r u se in d ies a nd o th er ap pl ica tio ns re qu iri ng a su pe rio r su rf ac e f in ish . C H E M IC A L C O M P O S IT IO N A rc am A ST M F 7 5 * A ST M F 7 5 R eq u ir ed C h ro m iu m , C r 28 ,5 % 27 – 30 % M o ly b d en u m , M o 6 % 5 – 7 % N ic ke l, N i 0, 25 % < 0, 5% Ir o n , F e 0, 2% < 0, 75 % C ar b o n , C 0, 22 % < 0, 35 % Si lic o n e, S i 0, 7% < 1% M an g an es e, M n 0, 5% < 1% Tu n g st en , W 0, 01 % < 0, 2% Ph o sp h o ru s, P 0, 01 % < 0, 02 % Su lp h u r, S 0, 00 5% < 0, 01 % N it ro g en , N 0, 15 % < 0, 25 % A lu m in iu m , A l 0, 05 % < 0, 1% Ti ta n iu m , T i 0, 01 % < 0, 1% B o r, B 0 ,0 06 % < 0, 01 % C o b al t, C o B al an ce B al an ce * Ty p ic al M E C H A N IC A L P R O P E R T IE S A rc am , A rc am , a ft er A S T M F 7 5 -0 7 , as -b u il t* h ea t tr ea tm en t* re q u ir ed R o ck w el l H ar d n es s 47 H R C 34 H R C 25 –3 5 H R C Te n si le S tr en g th , 96 0 M Pa 65 5 M Pa U lt im at e 14 0, 00 0 p si 95 ,0 00 p si Te n si le S tr en g th , 56 0 M Pa 45 0 M Pa Yi el d 80 ,0 00 p si 65 ,0 00 p si El o n g at io n a t B re ak N o t ap p lic ab le 20 % > 8% R ed u ct io n o f A re a N o t ap p lic ab le 20 % > 8% Fa ti g u e lim it , R o ta ti n g > 10 m ill io n c yc le s B ea m F at ig u e at 6 10 M Pa (9 0 ks i) * Ty p ic al A rc am A ST M C o C r F7 5 R o ta ti n g B ea m F at ig u e Te st 80 0 70 0 60 0 50 0 4 0 0 30 0 20 0 10 0 0 1, 0 E+ 0, 4 C yc le s Load (MPa) 1, 0 E+ 0, 5 1, 0 E+ 0, 6 1, 0 E+ 0, 7 1, 0 E+ 0, 8 R B F S/ N d ia g ra m in M Pa u n it s 12 0, 0 0 10 0, 0 0 80 ,0 0 60 ,0 0 4 0, 0 0 20 ,0 0 0, 0 0 1, 0 E+ 0, 4 C yc le s Load (ksi) 1, 0 E+ 0, 5 1, 0 E+ 0, 6 1, 0 E+ 0, 7 1, 0 E+ 0, 8 R B F S/ N d ia g ra m in k si u n it s Po lis h ed to ro d ia l b ar s 3” x 3 /8 ” x 3/ 16 ” 40 00 c p m (6 7 H z) R o o m te m p er at u re , a ir In te rr u p te d a t 20 M c yc le s H ip s te m im p la n t. In te rr u p te d a t 20 M c yc le s SS IN G fo r su H Po lis h ed to ro d ia l b ar s 3” x 3 /8 ” x 3/ 16 ” 40 00 c p m (6 7 H z) R o o m te m p er at u re , a ir K n ee im p la n t. As-built microstructure, etched cross-section along the Z-direction, 50x As-built microstructure, etched cross-section along the Z-direction, 100x Microstructure after HIP+HOM, etched cross-section along the Z-direction, 50x Microstructure after HIP+HOM, etched cross-section along the Z-direction, 100x Arcam AB | Krokslätts Fabriker 27A, SE 431 37 Mölndal, Sweden | Phone: +46 31 710 32 00 | Fax: +46 31 710 32 01 | info@arcam.com | www.arcam.com Arcam provides Free Form Fabrication machines for Direct Manufacturing of metal parts. The technology offers ultimate geometric freedom combined with first class material properties. Arcam is guided by our vision to revolutionize the art of manufacturing.Use Arcam to manufacture your future. Microstructure Manufacturing CoCr parts with EBM results in fully dense parts without weld lines in the material before or after heat treatment (HIP+HOM). The as-built material consists of elongated grains containing carbide precipitation. Heat treatment transforms the micro- structure into an isotropic structure with a substantial reduction of visible carbides. The images below show the typical microstructure before and after heat treatment (HIP+HOM). The as-built material has elon- gated grains in the build direction (Z). It contains a high density of carbides that result the high hardness of the as-built material. HIP+HOM completely transforms the microstructure into an isotropic state. The carbides are dissolved, leading to the in- creased ductility and reduced hardness demonstrated in the after the heat treatment specifications. There is no porosity in the as built or in the HIP+HOM material. Category: ▼Industry Non Surgical Metal Polishing Compound Allergy to Nickel On This Page 3 Videos 7 Links to Related Articles Watch the Did-You- Know slideshow AdChoices www.compdentalcaredc.com symptomfind.com/CosmeticDentalCare The term surgical stainless steel describes a particular grade of stainless steel that contains a special mix of compounds. This common metal is typically used for medical instruments and jewelry. Specific characteristics found in surgical steel make it compatible with the human body, so it is ideal for surgical equipment, implants, and body piercing. Manufacturers create surgical stainless steel products using a stainless steel blend that contains higher amounts of chromium, nickel, and molybdenum. These substances provide specific characteristics such as hardness, durability, and a polished finish that resists scratching. Two types of stainless steel are employed when making medical tools. Martensitic steel provides hardness to maintain firm edges and strength for long- lasting stability. Austenitic steel is softer and non-magnetic, so it works best in items that are implanted, such as pins or screws used in orthopedic procedures. Examples of surgical stainless steel medical equipment include the scalpel and forceps. Surgery instruments are regularly exposed to blood, which is highly corrosive. The extra chromium in surgical steel protects against corrosion caused by exposure to blood and other damaging substances. Chromium also provides a scratch-resistant surface, which eliminates nicks or marks on medical tools that can harbor bacteria. AdChoices Comprehensive Dental Care Experience and Excellence in Dentistry. Near the World Bank Dental Implant Warnings What You Should Know Before Getting Dental Implants. Read Expert Advice What Is Surgical Stainless Steel? AdChoices 304 Stainless Steel Surgical Steel Medical Instruments Surgical Guide wiseGEEK clear answers for common questions Feedback About wiseGEEK Login Submit Qu Page 1 of 5What Is Surgical Stainless Steel? 11/26/2012http://www.wisegeek.com/what-is-surgical-stainless-steel.htm Orthopedic Surgical Nickel Metal Implant undefined Christi Ãábdô Alice Ed Shakila Ping-Yu wiseGEEK on Facebo 85,578 people like wiseGEEK. Like 9 Article Details Written By: Elle Jay • Edited By: Daniel Lindley • Copyright Protected: 2003-2012 Conjecture Corporation • Free Widgets for your Site/Blog Did You Know? People have a stronger sense of smell when they are anxious. more... get widget This Day in History www.mysoundbridge.com smiledesignerdds.com GotPrint.net/BusinessCards www.BethesdaFamilyDentistry.com Middle Ear Implant Great Alternative To Hearing Aids. Discover Soundbridge - Get Info Now Affordable Dental Implant First Class Dental Experience For All Patients. Visit Dr.Rania Saleh! 500 Business Cards $8.50 Premium Glossy, Instant Online Proof. 100% Satisfaction Guaranteed Hard edges are a vital characteristic of surgical tools, because they must stay sharp and precise despite repeated use. Molybdenum keeps surgical stainless steel instruments keen and rigid. Razor-sharp edges are imperative during surgery, because a perfect incision is an absolute necessity. Durability is also important for medical instruments, since they are continuously exposed to harsh cleaning chemicals and high heat for sterilization. Surgical stainless steel is highly durable, does not stain, and is antibacterial, making it especially suited for use within the body. One of the most common uses of surgical stainless steel is in jewelry. Anyone with a pierced belly button or tongue should be familiar with this type of metal, because it is usually used when piercing these sensitive areas. People with sensitive skin require surgical steel earrings to avoid infection or reactions, especially in newly pierced ears. Surgical stainless steel products are designed and created to work within the particular environment in which they will be used. Manufacturers frequently make a specific item according to a special order, based on very particular needs. Recipes for surgical stainless steel contain varying degrees of chromium, nickel, and other compounds that work together to deliver the desired properties. AdChoices Bethesda Implant Dentist Dental Implants to Restore Smiles Request an Appointment Online! Page 2 of 5What Is Surgical Stainless Steel? 11/26/2012http://www.wisegeek.com/what-is-surgical-stainless-steel.htm More Info... Submit Qu November 26 , 1789 : Thanksgiving Day was celebrated in the US for the first time. more... get widget Subscribe to wiseGEEK Learn something new every day by email enter email addre www.wmwa.net www.anolon.com www.Infolytica.com Wholesale Welding Wire Full Welding Products in Stock 4 Locations Fast Call 877-499-1544 Anolon Official Site Get $10 Off On Select Anolon Pots, Pans & More. Shop Online At Anolon! Thermal radiation Simulate the process using coupled electromagnetic-thermal analysis Related Videos AdChoices Alloy Steel Metal Allergies Steel Jewelry F Related wiseGEEK Articles What Items Are Made from Surgical Steel? What Are the Different Kinds of Orthopedic Surgical Instrumen What Is a Skin Hook? What Is a Needle Holder? What Are Stainless Steel Forceps? What Is a Surgical Tray? What Is a Surgical Hemostat? 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Stainless Steel Coils 300 Series, 17-7, stainless strip, sheet, shim stock .002-.035" thick Discuss this Article Post your comments Post Anonymously Page 4 of 5What Is Surgical Stainless Steel? 11/26/2012http://www.wisegeek.com/what-is-surgical-stainless-steel.htm or connect with facebook Log In FAQ Contact Us Privacy Policy Terms and Conditions Copyright © 2003 - 2012 Conjecture Corporation wiseGEEK clear answers for common questions Page 5 of 5What Is Surgical Stainless Steel? 11/26/2012http://www.wisegeek.com/what-is-surgical-stainless-steel.htm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r. Jack Ward Copy with citationCopy as parenthetical citation