Ex Parte Anderson et alDownload PDFPatent Trial and Appeal BoardApr 7, 201612702982 (P.T.A.B. Apr. 7, 2016) Copy Citation UNITED STA TES p A TENT AND TRADEMARK OFFICE APPLICATION NO. FILING DATE 121702,982 02/09/2010 27581 7590 04/11/2016 Medtronic, Inc. (CRDM) 710 MEDTRONIC PARKWAY NE MS: LC340 Legal Patents MINNEAPOLIS, MN 55432-9924 FIRST NAMED INVENTOR David A. Anderson UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www .uspto.gov ATTORNEY DOCKET NO. CONFIRMATION NO. P0009578.02/LG10126 3159 EXAMINER TOWA,RENET ART UNIT PAPER NUMBER 3736 NOTIFICATION DATE DELIVERY MODE 04/11/2016 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address( es): medtronic_crdm_docketing@cardinal-ip.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte DAVID A. ANDERSON, JAMES F. KELLEY, NAIM S. ISTEPHANOUS, and STEVEN L. WALDHAUSER Appeal2014-000255 Application 12/702,982 Technology Center 3700 Before JENNIFER D. BAHR, BRANDON J. WARNER, and LEE L. STEPINA, Administrative Patent Judges. BAHR, Administrative Patent Judge. DECISION ON APPEAL STATEMENT OF THE CASE David A. Anderson et al. (Appellants) appeal under 35 U.S.C. § 134(a) from the Examiner's decision rejecting claims 5-25. We have jurisdiction under 35 U.S.C. § 6(b ). We REVERSE. Appeal2014-000255 Application 12/702,982 THE CLAIMED SUBJECT MATTER Claim 5, reproduced below, is illustrative of the claimed subject matter. 5. A method for manufacturing an elongated medical device adapted for controlled deformation by means of one or more actuators, comprising: providing a shape memory alloy (SMA) substrate including a surface, a groove being defined in the surface of the SMA substrate establishing a trace pattern; forming an electrically insulative layer on portions of the surface of the SMA substrate and within the groove; forming a conductive trace material upon the electrically insulative layer at least within the groove and electrically isolated from the SMA substrate by the electrically insulative layer formed within the groove; and removing at least portions of the electrically insulative layer formed on portions of the surface of the SMA substrate to provide a conductive trace including a first end, a second end, and a heating element disposed between the first end and the second end, wherein at least portions of the conductive trace, portions of the electrically insulative layer electrically isolating the conductive trace from the SMA substrate within the groove, and portions of the SMA substrate are flush after the conductive trace has been formed upon the electrically insulative layer within the groove. REJECTIONS I. Claims 5-14 and 16-25 stand rejected under 35 U.S.C. § 103(a) as unpatentable over Maynard (US 5,941,249, iss. Aug. 24, 1999) and Post (US 3,566,220, iss. Feb. 23, 1971). II. Claim 15 stands rejected under 35 U.S.C. § 103(a) as unpatentable over Maynard, Post, and Shaw (US 3,615,913, iss. Oct. 26, 1971). 2 Appeal2014-000255 Application 12/702,982 DISCUSSION Each of independent claims 5, 14, 1 7, and 18 requires forming a layer of electrically insulative material on the surface of an SMA substrate within a groove of the substrate, and forming a layer of conductive material over the electrically insulative layer, including in the groove. Appeal Br., Claims App. The Examiner acknowledges that Maynard does not disclose a groove on the surface of the SMA substrate (sheet 72) in which insulative and conductive trace layers are formed. Final Act. 3. The Examiner finds: Post teaches that it is known to provide a method comprising the steps of providing a substrate 20 with grooves (i.e.[,] pockets) for printing electrically conductive trace material (i.e.[,] P+, N) therein; wherein the method further comprises the step of removing at least portions of the electrically insulative layer 7 formed on portions of the surface of the substrate 20 to provide a conductive trace; wherein the method further includes the steps of removing a conductive trace material (i.e.[,] P+, N) from a portion of the substrate 20 not including the groove (i.e.[,] pocket), leaving behind the conductive material ... in the groove. Id. at 4 (emphasis omitted) (citing Post, Figs. 1--4; col. 3, 1. 75; col. 4, 11. 1-59). The Examiner determines: [I]t would have been obvious to . . . print the electrically conductive trace patterns formed upon an insulative layer of Maynard in a groove as taught by Post since such a modification would amount to applying a known technique (i.e.[,] as taught by Post) to a known device (i.e.[,] as taught by Maynard) ready for the improvement to achieve a predictable result such as reliably and reproducibly manufacturing the electrodes formed upon the electrically insulative layer, with a defined surface area and conductivity. Id. (emphasis omitted). 3 Appeal2014-000255 Application 12/702,982 Appellants argue that "the Examiner has failed to provide articulated reasoning with some rational underpinning that the alleged technique of Post is applicable to the device of Maynard, or that such a modification of Maynard would have achieved predictable results." Appeal Br. 8. Appellants add that "the Examiner has failed to provide any factual findings to support the allegation that it would have been obvious to one of ordinary skill in the art to print the electrically conductive patterns formed upon the insulation layer of Maynard in a groove as taught by Post." Id. In response, the Examiner explains: [S]ince Maynard already teaches a method compnsmg: providing an SMA substrate 72 comprising a surface, forming an electrically insulative layer (74, 80) upon said surface, and forming a conductive trace 82B-E upon said electrically insulative layer . . ., the Examiner's rejection relies on a modification that would involve applying the known technique of Post, which involves forming the electrically insulative layer and the electrically conductive trace material into a groove of the substrate to the knmvn method of l\1aynard ready for improvement to achieve a predictable result such as reliably and reproducibly manufacturing the conductive trace material formed upon the electrically insulative layer, with a defined surface area and conductivity. Ans. 13 (citing Maynard, Fig. 15; col. 8, 11. 4--9, 11-21, 24--32, 41--43). The shortcoming in the Examiner's reasoning is that it does not articulate an apparent reason, with any rational underpinnings, why a person of ordinary skill in the art would have been prompted to form Maynard's SMA substrate (sheet 72) with a groove therein and form either of insulative layers 74 or 80, heating elements 76A-D, or conductive lines 82A-E in such groove, rather than forming the sheet 72 without a groove and layering the insulating layers, heating elements, and conductive lines on the planar 4 Appeal2014-000255 Application 12/702,982 surface thereof~ as disclosed by Maynard. The Examiner finds that "shape memory alloys (SMA) are ubiquitously known to be capable of deposition by vapor deposition [and,] thus, one of ordinary skill in the art would have known that SMA can be deposited by vapor deposition." Ans. 11. However, even assuming a person having ordinary skill in the art would have been prompted to use such a technique to form Maynard's SMA substrate (sheet 72), it is not apparent, and the Examiner does not cogently explain, how or why the method of making Maynard's activator employing such a technique would entail forming the insulation layers, heating elements, or conductive lines in a groove in the SMA substrate, as called for in Appellants' claims. For the above reasons, we do not sustain the rejection of claims 5-14 and 16-25 under 35 U.S.C. § 103(a) as unpatentable over Maynard and Post. We also do not sustain the rejection of claim 15 under 35 U.S.C. § 103(a) as unpatentable over Maynard, Post, and Shaw, which suffers from the shortcoming discussed above. See Final Act. 6-7. DECISION The Examiner's decision rejecting claims 5-25 under 35 U.S.C. § 103(a) is REVERSED. REVERSED 5 Copy with citationCopy as parenthetical citation