8 RIVERS CAPITAL, LLCDownload PDFPatent Trials and Appeals BoardNov 22, 20212021002734 (P.T.A.B. Nov. 22, 2021) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 15/492,376 04/20/2017 Brock Alan Forrest P62622 1540US.1 (0429.2) 8184 26158 7590 11/22/2021 WOMBLE BOND DICKINSON (US) LLP ATTN: IP DOCKETING P.O. BOX 7037 ATLANTA, GA 30357-0037 EXAMINER NG, HENRY ART UNIT PAPER NUMBER 3741 NOTIFICATION DATE DELIVERY MODE 11/22/2021 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): BostonDocket@wbd-us.com IPDocketing@wbd-us.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte BROCK ALAN FORREST, JEREMY ERON FETVEDT, and PETER MICHAEL McGRODDY Appeal 2021-002734 Application 15/492,376 Technology Center 3700 Before BENJAMIN D. M. WOOD, MICHAEL J. FITZPATRICK, and JEREMY M. PLENZLER, Administrative Patent Judges. WOOD, Administrative Patent Judge. DECISION ON APPEAL STATEMENT OF THE CASE Pursuant to 35 U.S.C. § 134(a), Appellant1 appeals from the Examiner’s decision to reject claims 1, 2, 4, 16, 17, and 20. Final Act. 1 (Summary). Claims 3, 5–15, 18, 19, and 21–26 have been withdrawn. Id. We have jurisdiction under 35 U.S.C. § 6(b). We REVERSE. 1 “Appellant” refers to the applicant as defined in 37 C.F.R. § 1.42(a). Appellant identifies the real party in interest as 8 Rivers Capital, LLC. Appeal Br. 1. Appeal 2021-002734 Application 15/492,376 2 CLAIMED SUBJECT MATTER The claims are directed to systems and methods for producing power by thermally oxidizing a dilute hydrocarbon stream without substantial combustion. Spec. 1:28–31. Claims 1 and 17 are independent. Claim 1, reproduced below, is illustrative of the claimed subject matter: 1. A method for power production comprising: carrying out a closed or semi-closed power production cycle wherein: CO2 is circulated as a working fluid that is repeatedly compressed and expanded for power production; a first fuel source is combusted in a combustor to heat the working fluid after the working fluid is compressed and before the working fluid is expanded for power production; and a recuperator heat exchanger is used to re-capture heat of combustion for heating of the working fluid; and heating the working fluid with heat that is formed outside of the combustor using a second fuel source, said heating being in addition to the re-captured heat of combustion, and said second fuel source being a dilute hydrocarbon stream that is oxidized without substantial combustion to provide the heat that is formed outside of the combustor. Appeal Br. 23 (Claims App.). REFERENCES Name Reference Date Kesseli US 6,895,760 B2 May 24, 2005 White US 7,640,739 B2 Jan. 5, 2010 Allam US 2011/0179799 A1 July 28, 2011 Mittricker US 2014/0013766 A1 Jan. 16, 2014 Appeal 2021-002734 Application 15/492,376 3 REJECTIONS Claims Rejected 35 U.S.C. § References 1, 2, 4, 17, 20 103 Allam, Kesseli, White 16 103 Allam, Kesseli, White, Mittricker OPINION Claims 1, 2, 4, 17, and 20—§ 103—Allam, Kesseli, and White Claim 1 The Examiner relies on Allam to teach most of the limitations of independent claim 1, except that the Examiner acknowledges that Allam does not teach “heating the working fluid with heat that is formed outside of the combustor using a second fuel source, said heating being in addition to the re-captured heat of combustion, and said second fuel source being a dilute hydrocarbon stream that is oxidized without substantial combustion.” Final Act. 4 (citing Allam ¶¶ 182, 199, 219, Fig. 5). The Examiner therefore relies on Kesseli to teach: heating the working fluid (Col. 4, l.25, “air/fuel mixture”) with heat (via recuperator 20) that is formed outside of the combustor (reactor chamber 25 acts as the combustor) using a second fuel source (VOC-producing system 50), said heating being in addition to the re-captured heat of combustion (from reactor chamber 25). Id. (citing Kesseli 4:25, Fig. 1). The Examiner determines that it would have been obvious to a person having ordinary skill in the art “to modify Allam by including a second fuel source, namely VOCs, for heating the working fluid, in order to utilize the heat generated from combusting VOCs for Appeal 2021-002734 Application 15/492,376 4 increasing the heating value of the working fluid, as taught by Kesseli.” Id. at 5 (citing Kesseli 1:26–27, 2:42–45).2 Appellant responds, inter alia, that Kesseli’s air/fuel mixture is not a working fluid. Appeal Br. 7. Appellant reasons that “the air/fuel mixture is combusted,” which “necessarily requires a chemical change.” Id. Appellant submits that it is “the products of combustion” that are “routed through the remaining components of [Kesseli’s] microturbine engine.” Id. (citing Kesseli 2:50–54). Appellant also takes issue with the Examiner’s reason to combine Allam and Kesseli, which Appellant alleges is based on the Examiner’s “mischaracteriz[ation]” of Kesseli. Appeal Br. 12. Appellant additionally contends that the Examiner has not shown that combining Allam with Kesseli would result in Kesseli’s VOCs being oxidized, without substantial combustion, in the circulating fluid of Allam. Appeal Br. 15. Appellant asserts that “the examiner attempts to rely upon an inherency argument,” which requires a showing “that the allegedly inherent characteristic necessarily flows from the teachings of the applied prior art,” but, according to Appellant, the Examiner cannot make this showing because Allam teaches removing the excess O2 from its exhaust stream. Id. at 16. 2 The Examiner relies on White to teach “an example of a VOC being a dilute hydrocarbon gas.” Id. (citing White 1:14–16). The Examiner determines that it would have been obvious to one of ordinary skill in the art to modify the Allam/Kesseli combination by using a dilute hydrocarbon as the second fuel “because it was known in the art that various manufacturing, agricultural, contamination remediation and industrial processes produce a waste gas stream having dilute hydrocarbon concentrations generally in air, as taught by White.” Id. (citing White 1:22–24). Appeal 2021-002734 Application 15/492,376 5 As to Appellant’s argument that Kesseli’s air/fuel mix is not a working fluid, the Examiner responds that this argument “is irrelevant because Allam already teaches CO2 being circulated as a working fluid.” Ans. 3. Nonetheless, the Examiner asserts that “[i]t was known in the art, as inherent, that a ‘working fluid’ transfers force, motion, or mechanical energy, and [therefore] Kesseli’s fuel/air mixture is certainly a ‘working fluid’ as it drives gasifier turbine 30.” Id. at 4. Regarding Appellant’s argument that Kesseli’s VOCs would not be oxidized in Allam’s system, the Examiner responds: Appellant’s Fig. 2 (which is the elected species) does not explicitly show oxidation of the dilute hydrocarbon stream outside of the combustor. As shown in Fig. 2, oxidant supply 60, which is connected only to combustor 100, is the only source of oxygen, and there is no other source of oxygen outside of combustor 100. Therefore, the second fuel source is oxidized – outside the combustor – by the residual oxygen in the “substantially pure” recycle CO2 stream 135, after the CO2/fuel/oxygen mixture 112 is separated by separator 130. As discussed on pg. 5 of the Final Office Action, this scenario would occur in Allam after applying Kesseli’s teaching of injecting VOCs upstream of the compressor, due to the residual O2 remaining in Allam’s CO2 circulating fluid. Ans. 4–5. We agree with the Examiner that Allam teaches the claimed working fluid. However, it is still relevant whether Kesseli also teaches a working fluid, because the Examiner’s unpatentability determination is based on the finding that it would have been obvious to one of ordinary skill in the art to modify Allam “by including a second fuel source, namely VOCs, for heating the working fluid, in order to utilize the heat generated from combusting VOCs for increasing the heating value of the working fluid as taught by Appeal 2021-002734 Application 15/492,376 6 Kesseli.” Final Act. 5 (citing Kesseli 1:26–27, 2:42–45) (emphasis added). We therefore must consider whether this finding is adequately supported in the record. The Examiner’s finding is not adequately supported. As noted above, the Examiner found that one of ordinary skill in the art would have known that “a ‘working fluid’ transfers force, motion, or mechanical energy, and [therefore] Kesseli’s fuel/air mixture is certainly a ‘working fluid’ as it drives gasifier turbine 30.” Ans. 4. We disagree, however, that the fuel/air mixture drives gasifier turbine 30. Instead, as Appellant correctly notes, the mixture is combusted before it reaches the turbines, and the products of this combustion, not the air/fuel mixture, drive the turbines. Kesseli 2:50–58. Further, the Examiner’s reason to combine Allam and Kesseli incorrectly equates “increasing the heating value” of the working fluid with the claimed “heating” of the working fluid. “[H]eating value” refers to “the amount of heat produced from the complete combustion of a unit quantity of fuel (e.g., joules per cubic foot of natural gas).”3 The heating value of the air/fuel mixture is increased by adding “make-up fuel” to the mixture. Kesseli 2:43–45. “[H]eat generated from combusting VOCs” does not increase the heating value of the mixture, contrary to the Examiner’s reasoning. Therefore, the Examiner’s articulated reason to combine lacks a rational underpinning. We are also not persuaded that the combined art inherently teaches the limitation in independent claim 1 requiring oxidizing the dilute hydrocarbon 3 Knovel.com (accessed Nov. 5, 2021), https://app.knovel.com/kn/ search?concept_expand=false&content_type=dictionary&date_expand=false &include_synonyms=off&query=heating%20value. Appeal 2021-002734 Application 15/492,376 7 stream. In relying on inherency, the Examiner must provide evidence or reasoning to establish a sound basis for the Examiner’s belief that the missing descriptive matter is necessarily present in the reference. See In re Spada, 911 F.2d 705, 708 (Fed. Cir. 1990). “[W]hen the PTO shows sound basis for believing that the products of the applicant and the prior art are the same, the applicant has the burden of showing that they are not.” Id. According to the Examiner, oxidation of Kesseli’s VOCs occurs in Allam’s system because of “residual O2 remaining in Allam’s CO2 circulating fluid.” Ans. 5. But Allam expressly teaches removing “excess O2” from the CO2 circulating fluid. Allam ¶ 217. Although the Examiner correctly notes that Allam teaches that excess O2 “can be” removed, suggesting that they may not be removed, the issue is whether oxidation of VOCs would necessarily occur in Allam’s system. At best, oxidation of Kesseli’s VOCs may occur in Allam’s system, but that is not enough to establish inherency. Because the Examiner’s reason to combine Allam and Kesseli lacks a rational underpinning, we do not sustain the Examiner’s rejection of independent claims 1 and 17, as well as dependent claims 2, 4, and 20, as unpatentable over Allam, Kesseli, and White. (Our determination that the combined prior art fails to teach, either expressly or inherently, the limitation in claim 1 requiring oxidation of the dilute hydrocarbon stream provides an additional reason for not sustaining the Examiner’s rejection of claims 1, 2, and 4.) Claim 16—§ 103—Allam, Kesseli, White, and Mittricker The Examiner’s rejection of claim 16 relies on the combination of Allam, Kesseli, and White rendering unpatentable claim 1, from which claim Appeal 2021-002734 Application 15/492,376 8 16 depends. Final Act. 8–9. As discussed above, we do not sustain the rejection of claim 1 as unpatentable over Allam, Kesseli, and White, and Mittricker is not relied on to cure the deficiencies noted above. Accordingly, we do not sustain the Examiner’s rejection of claim 16 as unpatentable over Allam, Kesseli, White, and Mittricker. Other Issues Appellant argues that the Examiner erroneously withdrew claim 3 under a restriction requirement, and erroneously objected to certain drawings. Appeal Br. 19-20. As the Examiner correctly notes (Ans. 7), these issues are not appealable to the Board, but are reviewable by way of petition to the Technology Center Director. See MPEP § 1002.02(c) (Item 2 (Petitions from a final decision of examiner requiring restriction); Item 4 (Petitions under 37 C.F.R. § 1.113 relating to objections or requirements made by the examiners)). Accordingly we do not address these issues here. DECISION SUMMARY Claim(s) Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 1, 2, 4, 17, 20 103 Allam, Kesseli, White 1, 2, 4, 17, 20 16 103 Allam, Kesseli, White, Mittricker 16 Overall Outcome 1, 2, 4, 16, 17, 20 REVERSED Copy with citationCopy as parenthetical citation